volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - intake manifold with attachments, engine codes BSE, BSF, CCSA, CMXA > < Technical data
Assembly overview - intake manifold with attachments, engine code BGU
   
Assembly overview - intake manifold with attachments, engine code BGU
1 - Intake manifold pressure sender -G71- with intake air temperature sender -G42-
2 - 3 Nm
3 - O-ring
q   Renew if damaged
4 - Upper part of intake manifold
q   With intake manifold change-over.
q   Removed and installed together with intake manifold lower part.
5 - Pressure relief valve
q   Protects the intake manifold from damage if pressure is too high.
6 - Seal
q   Renew if damaged.
7 - Throttle valve module -J338-
q   Including throttle valve drive (electric throttle operation) -G186-, angle sender 1 for throttle valve drive (electric throttle operation) -G187- and angle sender 2 for throttle valve drive (electric throttle operation) -G188-
q   If renewed, adapt engine control unit to throttle valve module → vehicle diagnosis tester, “Guided function”.
8 - 8 Nm
9 - 15 Nm
10 - Rubber bush
11 - 8 Nm
12 - Support
13 - Spreader rivet
14 - Seal
q   Renew if damaged.
15 - Intake manifold lower part
q   Removing and installing → Chapter.
16 - Seal
q   Renew.
17 - 25 Nm
18 - Washer
19 - 25 Nm
20 - 5 Nm
21 - 3 Nm
22 - Vacuum hose
q   To vacuum positioning element
23 - Variable intake manifold changeover valve -N156-
24 - Vacuum hose
q   To vacuum reservoir in intake manifold.

   

Assembly overview - intake manifold with attachments, engine codes BSE, BSF, CCSA, CMXA > < Technical data