volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing dual-mass flywheel > < Cylinder block on gearbox side
Assembly overview - sealing flange on gearbox side and dual-mass flywheel/drive plate
   
Assembly overview - sealing flange on gearbox side and dual-mass flywheel/drive plate
1 - Cylinder block
q   Removing and installing crankshaft → Chapter.
q   Dismantling and assembling pistons and conrods → Chapter
2 - Dowel pin
q   Not installed
3 - Sealing flange on gearbox side
q   With seal.
q   Renew complete only.
q   Removing and installing → Chapter
4 - Bolt
q   Tightening sequence → Fig..
5 - Intermediate plate
q   Must seat on dowel sleeves.
q   Do not damage or bend when assembling.
q   Is fitted onto sealing flange → Fig.
6 - Bolt
q   For dual-mass flywheel/drive plate
q   60 Nm + 90° (1/4 turn) further
q   Renew.
7 - Dual mass flywheel/drive plate
q   Removing and installing dual-mass flywheel → Chapter.
q   Removing and installing drive plate → Chapter.
q   Drive plate installation position: »collar« points towards engine
q   Can only be installed in one position, holes are offset.
8 - Dowel pin
q   Not installed

   
Sealing flange on gearbox side - tightening sequence
–  Tighten bolts -1 to 8- in the sequence shown:
–  1. Screw in and tighten bolts by hand.
–  2. Tighten bolts to 9 Nm.
  A13-10509
Installing intermediate plate
–  Fit intermediate plate on sealing flange and push onto dowel sleeves -arrows-.
  A10-0129

Removing and installing dual-mass flywheel > < Cylinder block on gearbox side