volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - part II, cylinder block > < Assembly overview - parts l and ll
Assembly overview - part I, belt drive
   
Assembly overview - part I, belt drive
1 - 20 Nm
2 - Belt pulley
q   For coolant pump.
q   Use water pump wrench -V.A.G 1590- to loosen and tighten.
3 - 40 Nm + 1/4 turn (90°) further
q   Renew.
q   Removing and installing with vehicle raised.
4 - 40 Nm
5 - Washer
6 - Idler roller
7 - Washer
8 - Spacer sleeve
9 - Alternator
10 - 25 Nm
11 - Centring sleeve
12 - Tensioning element
13 - Belt pulley
q   For crankshaft.
q   Contact surfaces must be free of oil and grease.
14 - 150 Nm + 1/2 turn (180°) further
q   Observe tightening procedure → Chapter.
q   Renew.
q   Contact surface for securing bolt must be free of oil and grease.
q   Oil threads before inserting.
q   Secure belt pulley against turning with counterhold -3415-.
q   Turning further can be done in several stages.
q   The turning further angle can be measured with a commercial protractor.

   

Assembly overview - part II, cylinder block > < Assembly overview - parts l and ll