Volkswagen Workshop Service and Repair Manuals

Removing and installing starter, 2.0 l, 125 kW TDI engine, dual clutch gearbox (DSG) DQ250-6F

Special tools and workshop equipment required

t	Torque wrench -V.A.G 1331-

t	Torque wrench -V.A.G 1332-

t	Spring-type clip pliers -VAS 5024-

Removing: –  Disconnect battery → Chapter.

–  Release and disconnect connector -1-, detach spring-type clip -2- with spring-type clip pliers -VAS 5024- and pull off vacuum hose -3-.

–  Remove securing bolt of air filter housing -arrow-.

–  Release locking lugs -arrows- and take off cover.

–  Pull hose -arrow- off air filter housing and remove. –  Pull air filter housing upwards out of brackets and remove from vehicle.

–  Slide protective cap in direction of -arrow- off solenoid switch.

–  Unscrew positive wire -1- and disconnect connector from terminal 50 -2-.

–  Remove upper securing bolt of starter -arrow-. –  Remove noise insulation → General body repairs, exterior; Rep. gr.50.

–  Remove lower securing bolt of starter -arrow- from below. –  Remove starter from vehicle upwards. Installing: Install in the reverse order of removal. When doing this, note the following: –  Tighten threaded connections to torques specified in assembly overview → Chapter.