volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing high-pressure pump > < High-pressure pump
Assembly overview - high-pressure pump
   
Assembly overview - high-pressure pump
1 - Plunger
q   Renew if damaged.
2 - O-ring
q   Renew.
q   Before installing, moisten lightly with clean engine oil.
3 - High-pressure pump with fuel pressure regulating valve -N276-
q   Removing and installing → Chapter.
4 - 10 Nm
5 - Breather valve
q   30 Nm
6 - Dust cap
7 - Union nut
q   27 Nm
q   When loosening, counterhold threaded connection
q   Before installing, check torque of threaded connection in high-pressure pump
q   Install fuel pipe free of tension.
8 - High-pressure pipe
q   Observe safety precautions when releasing fuel pressure in high-pressure section → Chapter
9 - Low pressure fuel hose
q   Secure with spring-type clip.
10 - Threaded connection
q   30 Nm
q   Only renew if loosened.
q   Always leave old seal in high-pressure pump when renewing threaded connection. When initially installed at the factory, it is crushed and cannot be removed. To seal, the new threaded connection is fitted with a »grip edge«.
11 - O-ring
q   Renew.
12 - Fuel pressure sender for low-pressure -G410-
q   15 Nm

   

Removing and installing high-pressure pump > < High-pressure pump