volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Lock carrier - service position > < Body, front|Tools
Assembly overview - lock carrier
   
Assembly overview - lock carrier
1 - Lock carrier
q   Removing:
–  Removing front part → Chapter.
–  Disconnect cable on lock and separate electrical connections.
–  Remove bolts → Item and → Item and take off bumper carrier → Item.
–  Unbolt radiator and condenser from lock carrier.
–  Secure radiator and condenser in engine compartment.
  Note
t  Do not hang condenser up on lines.
t  Do not kink condenser lines.
–  Remove bolts → Item.
–  Remove lock carrier with connecting plate and lock.
q   Installing:
–  Align lock carrier to side members.
–  Adjust headlights.
2 - Bolt
q   Qty. 4
q   6 Nm
q   For radiator mounting
3 - Bolt
q   Qty. 4
q   Qty. 6 (USA)
q   30 Nm
4 - Bolt
q   Qty. 4
q   9 Nm
5 - Bumper carrier
q   With insulation
6 - Pop rivet
q   Qty. 4
7 - Insulation
q   Bonded with butyl adhesive cord -AKL 450 005 05-
8 - Connecting plate
q   Secured to lock carrier with pop rivet
9 - Pop rivet nut
q   Qty. 2
10 - Lid lock
q   Removing and installing → Chapter
11 - Bolt
q   20 Nm
12 - Hexagon head bolt (self-locking)
q   12 Nm
q   If reusing: clean thread of bolt using wire brush and thread of nut using thread chaser; coat bolt with locking fluid -D 185 400 A2-
13 - Radiator and condenser
14 - Radiator mounting
15 - Impact damper (USA)
16 - Nut (USA)
17 - Bolt (USA)

   

Lock carrier - service position > < Body, front|Tools