New Beetle
Assembly overview - lock carrier |
1 - | Lock carrier |
q | Removing: |
– | Removing front part → Chapter. |
– | Disconnect cable on lock and separate electrical connections. |
– | Remove bolts → Item and → Item and take off bumper carrier → Item. |
– | Unbolt radiator and condenser from lock carrier. |
– | Secure radiator and condenser in engine compartment. |
Note
t | Do not hang condenser up on lines. |
t | Do not kink condenser lines. |
– | Remove bolts → Item. |
– | Remove lock carrier with connecting plate and lock. |
q | Installing: |
– | Align lock carrier to side members. |
– | Adjust headlights. |
2 - | Bolt |
q | Qty. 4 |
q | 6 Nm |
q | For radiator mounting |
3 - | Bolt |
q | Qty. 4 |
q | Qty. 6 (USA) |
q | 30 Nm |
4 - | Bolt |
q | Qty. 4 |
q | 9 Nm |
5 - | Bumper carrier |
q | With insulation |
6 - | Pop rivet |
q | Qty. 4 |
7 - | Insulation |
q | Bonded with butyl adhesive cord -AKL 450 005 05- |
8 - | Connecting plate |
q | Secured to lock carrier with pop rivet |
9 - | Pop rivet nut |
q | Qty. 2 |
10 - | Lid lock |
q | Removing and installing → Chapter |
11 - | Bolt |
q | 20 Nm |
12 - | Hexagon head bolt (self-locking) |
q | 12 Nm |
q | If reusing: clean thread of bolt using wire brush and thread of nut using thread chaser; coat bolt with locking fluid -D 185 400 A2- |
13 - | Radiator and condenser |
14 - | Radiator mounting |
15 - | Impact damper (USA) |
16 - | Nut (USA) |
17 - | Bolt (USA) |