New Beetle GLS L4-1.8L Turbo (AWV) (2001)
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Remove circlip.
1. Pliers (commercial type)
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Install axle shaft in press.
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Hold axle shaft, then press triple-rotor star off axle shaft.
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Pull joint together with triple-rotor joint boot off shaft.
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Clean shaft and housing.
Assembling
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Slide small clamp for triple-rotor joint boot onto shaft.
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Slide triple-rotor joint boot onto shaft.
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Slide triple rotor joint housing onto shaft.
Assembling triple-rotor star
The chamfer (arrow) on the triple-rotor star is to ease assemble. The star is installed in such a way that the chamfer faces toward the opposite end of
the axle shaft.
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Install triple-rotor star onto shaft as per markings and drive on up to stop.
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Install circlip, make sure that it is seated correctly.
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Install rollers onto triple-rotor star per markings.
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Slide joint over rollers and hold.