volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Connecting brake lines from tandem brake master cylinder to hydraulic unit > < Installing
Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 04 - RHD
   
Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 04 - RHD
  Note
The pump and valve block must not be separated from one another.
1 - Sealing cap for brake fluid reservoir
2 - Expansion tank
3 - Sealing plug
4 - Brake line
q   Primary circuit piston to hydraulic unit.
q   Connecting on vehicles with ABS → Chapter.
q   Connecting on vehicles with ABS/EDL → Chapter.
5 - Brake line
q   Secondary circuit piston to hydraulic unit.
q   Connecting on vehicles with ABS → Chapter.
q   Connecting on vehicles with ABS/EDL → Chapter.
  Note
Do not interchange brake lines.
6 - Self-locking hexagon nut, 25 Nm
7 - Tandem brake master cylinder
q   Removing and installing → Chapter.
8 - Seal
9 - Brake pedal position sender
q   Removing and installing → Chapter.
q   Checking → Running gear, self-diagnosis; Rep. Gr.01.
10 - Spacer cap
q   Different versions available → Chapter.
11 - O-ring
q   Renew.
12 - Circlip
q   Renew.
13 - Brake servo
q   Removing and installing → Chapter.
14 - Hexagon nut
15 - Clevis
16 - Mounting bracket for brake servo
17 - Gasket
18 - Self-locking hexagon nut, 25 Nm
q   Renew.
q   Qty. 4
19 - Retainer
20 - Heat shield
21 - Clip
22 - Supply pipe
q   Secondary piston circuit.
q   Connecting → Fig..
23 - Supply pipe
q   Primary piston circuit.
q   Connecting → Fig..
  Note
Do not interchange brake lines.
24 - Self-locking hexagon nut, 25 Nm
25 - Heat shield
26 - Bearing bush
27 - Buffer
28 - Brake line
q   Hydraulic unit to front right brake caliper.
q   Threaded connection: M10×1, 15 Nm.
29 - Brake line
q   Hydraulic unit to rear left brake caliper.
q   Threaded connection: M10×1, 15 Nm.
30 - Brake line
q   Hydraulic unit to rear right brake caliper.
q   Threaded connection: M12×1, 18 Nm.
31 - Brake line
q   Hydraulic unit to front left brake caliper.
q   Threaded connection: M10×1, 15 Nm.
32 - ABS or ABS/EDL hydraulic unit
q   Removing and installing → Chapter.
33 - Mounting bracket
34 - Seal
35 - Reinforcing plate
36 - Self-locking hexagon nut, 25 Nm
q   Renew.
q   Qty. 3
37 - Brake pedal
q   Removing and installing → Chapter.
38 - Brake light switch
q   Adjusting → Chapter.

   

Connecting brake lines from tandem brake master cylinder to hydraulic unit > < Installing