Passat (B3)
Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 04 - RHD |
Note
The pump and valve block must not be separated from one another. |
1 - | Sealing cap for brake fluid reservoir |
2 - | Expansion tank |
3 - | Sealing plug |
4 - | Brake line |
q | Primary circuit piston to hydraulic unit. |
q | Connecting on vehicles with ABS → Chapter. |
q | Connecting on vehicles with ABS/EDL → Chapter. |
5 - | Brake line |
q | Secondary circuit piston to hydraulic unit. |
q | Connecting on vehicles with ABS → Chapter. |
q | Connecting on vehicles with ABS/EDL → Chapter. |
Note
Do not interchange brake lines. |
6 - | Self-locking hexagon nut, 25 Nm |
7 - | Tandem brake master cylinder |
q | Removing and installing → Chapter. |
8 - | Seal |
9 - | Brake pedal position sender |
q | Removing and installing → Chapter. |
q | Checking → Running gear, self-diagnosis; Rep. Gr.01. |
10 - | Spacer cap |
q | Different versions available → Chapter. |
11 - | O-ring |
q | Renew. |
12 - | Circlip |
q | Renew. |
13 - | Brake servo |
q | Removing and installing → Chapter. |
14 - | Hexagon nut |
15 - | Clevis |
16 - | Mounting bracket for brake servo |
17 - | Gasket |
18 - | Self-locking hexagon nut, 25 Nm |
q | Renew. |
q | Qty. 4 |
19 - | Retainer |
20 - | Heat shield |
21 - | Clip |
22 - | Supply pipe |
q | Secondary piston circuit. |
q | Connecting → Fig.. |
23 - | Supply pipe |
q | Primary piston circuit. |
q | Connecting → Fig.. |
Note
Do not interchange brake lines. |
24 - | Self-locking hexagon nut, 25 Nm |
25 - | Heat shield |
26 - | Bearing bush |
27 - | Buffer |
28 - | Brake line |
q | Hydraulic unit to front right brake caliper. |
q | Threaded connection: M10×1, 15 Nm. |
29 - | Brake line |
q | Hydraulic unit to rear left brake caliper. |
q | Threaded connection: M10×1, 15 Nm. |
30 - | Brake line |
q | Hydraulic unit to rear right brake caliper. |
q | Threaded connection: M12×1, 18 Nm. |
31 - | Brake line |
q | Hydraulic unit to front left brake caliper. |
q | Threaded connection: M10×1, 15 Nm. |
32 - | ABS or ABS/EDL hydraulic unit |
q | Removing and installing → Chapter. |
33 - | Mounting bracket |
34 - | Seal |
35 - | Reinforcing plate |
36 - | Self-locking hexagon nut, 25 Nm |
q | Renew. |
q | Qty. 3 |
37 - | Brake pedal |
q | Removing and installing → Chapter. |
38 - | Brake light switch |
q | Adjusting → Chapter. |