Running gear
- Running gear
- Technical data
- Front suspension, drive shafts
- Repairing front suspension (basic running gear)
- Removing and installing subframe, anti-roll bar and suspension link (basic running gear)
- Checking suspension link (basic and Plus running gear)
- Reworking cap nut in longitudinal member (basic and Plus running gear)
- Removing and installing wheel bearing, suspension strut, drive shaft (basic running gear)
- Repairing front suspension strut (basic and Plus running gear)
- Repairing front suspension (Plus running gear)
- Removing and installing subframe, anti-roll bar and suspension link (Plus running gear)
- Removing and installing suspension link (Plus running gear)
- Removing and installing wheel bearing, suspension strut (Plus running gear)
- Removing and installing drive shaft (plus running gear)
- Removing and installing drive shaft with triple roller joint
- Wheel hubs with compressed splines, vehicles with Plus running gear
- Removing and installing drive shafts on vehicles with compressed splines in the wheel hub
- Repairing drive shaft
- Repairing front suspension (basic running gear)
- Rear suspension, drive shaft
- Repairing rear axle (front-wheel drive vehicles)
- Repairing rear axle (vehicles with four-wheel drive)
- Repairing wheel bearing
- Wheels, tyres. axle align
- ABS, ADR, TCS, EDL, ESP
- Anti-lock brake system (ABS) and anti-lock brake system with electronic differential lock (ABS/EDL) Teves 04
- Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 04 - LHD
- Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 04 - RHD
- Anti-lock brake system (ABS) and anti-lock brake system with electronic differential lock (ABS/EDL) Teves 20 GI
- Assembly overview - hydraulic unit, brake servo/brake master cylinder Teves 20 GI - LHD
- Assembly overview - hydraulic unit, RHD
- Brake, brake mechanics
- Repairing front brakes
- Repairing front brakes, Girling brake caliper
- Removing and installing brake pads
- Repairing front brakes, Teves/ATE
- Removing and installing brake pads
- Removing
- Installing
- Repairing rear brakes, drum brakes
- Repairing rear brakes, disc brakes
- Assembly overview - handbrake lever
- Removing and installing brake pedal/brake servo
- Repairing front brakes
- Brakes, hydraulics, regulator, servo
- Steering
- Assembly overview - steering column, column tube, steering wheel and airbag steering wheel
- Repairing power steering
- Checking pump delivery pressure
- Removing and installing power steering box
- Assembly overview - power steering box (TRW)
- Adjusting power steering box (TRW)
- Assembly overview - power steering box (ZF)
- Adjusting power steering box (ZF)
- Revised track rod ball joints
- Assembly overview, power steering box with heat shield (vehicles with 16V engine)
- Removing and installing track rod (TRW and ZF power steering box)
- Checking and adjusting length of left track rod
- Assembly overview - vane pump, hydraulic lines, reservoir (vehicles with 4-cyl. engines)
- Assembly overview - pressure line and cooling line (vehicles with VR6 engine)
- Assembly overview - hydraulic lines, power steering box (right-hand drive vehicles)
- Running gear self-diagnosis
- Guide for using trailers
- Technical data
- Technical data|Preface
- Technical prerequisites
- Notes on operation and driving
- Technical data|General
- Drawbar load details
- Legal requirements
- Passat saloon, estate 1994 ?
- Technical data
- Wheels and Tyres Guide - Archive
- Wheels, tyres. axle align
- General notes on wheels and tyres (passenger cars)
- Legislative and technical conditions for converting wheel and tyre combinations
- Documents and codes/designations
- Useful information regarding tyres
- Identification markings on the tyre sidewall
- Explanation of tyre markings
- Speed ratings for tyres
- Undulations
- Tyre storage
- Tyre ageing
- Winter tyres
- Winter tyres with speed symbol ?V?
- Extra Load (XL) V winter tyres
- Maximum speeds for V and Extra Load (XL) winter tyres
- Reinforced and Extra Load (XL) tyres
- Snow chains
- Tyre wear/ mileage for passenger car tyres
- Tyre wear/ mileage for passenger car tyres|General
- Requirements to be met by tyres
- Wear behaviour of high-speed tyres
- Factors influencing the service life of a tyre
- Driving style
- Tyre maintenance
- Evenly worn tyres
- Measuring tread depth
- One-sided wear
- Outer shoulder wear
- Wear in middle of tyre
- Diagonal washout
- Tyre noise
- Rough running caused by wheels/tyres
- Causes of rough running
- Balancing wheels
- Conducting a road test before balancing wheels
- Balancing wheels on stationary wheel balancing machine
- Vibration control systemVAS 6230
- Finish balancer
- Radial and lateral runout of wheels and tyres
- Checking radial and lateral runout on wheels and tyres with tyre gaugeV.A.G 1435
- Checking radial and lateral runout on wheel rim
- Matching
- Flat spots caused by storage or handling
- Vehicle pulls to one side
- Tyre damage
- General information
- Construction of a radial belted tyre
- Impact damage
- Tyre damage|Cuts
- Damage caused by foreign bodies
- Loss of air from tyre
- Tyre pressure
- Tyre damage due to insufficient tyre pressure
- Rising tyre temperature caused by insufficient inflation pressure
- Tyre damage due to fitting error (fitting damage)
- Tyres with run-flat properties
- Rolling resistance optimised tyres
- Facts about disc-type wheels (passenger cars)
- Fitting and removing wheels
- Passat model year 1994 to model year 1997
- Breakdown set for VW Vehicles
- Temporary spare tyres and wheels for VW vehicles
- Recommended summer tyres
- Recommended all-season tyres
- Recommended winter tyres
- Wheels, tyres. axle align
- Body
- General body repairs
- Self diagnosis, V.A.G Inspection Service
- Airbag system self-diagnosis
- Airbag system self-diagnosis 10.94 ?
- Airbag system self-diagnosis 10.94 ?|Tools
- Function
- Connecting fault reader V.A.G?1551 and selecting functions (interrogating equipment version)
- Coding airbag control unit J234 with fault reader V.A.G?1551
- Reading measured value block
- Disabling and activating front passenger side airbag unit (adaption) 10.94 ?
- Test box VAS?5056
- Body front
- Bonnet, flaps, cab, central locking
- Front door, central locking
- Front door
- Repairing door
- Repairing door with electric window regulator
- Removing and installing door
- Removing and installing window regulator
- Removing door window
- Fitting door window to window regulator
- Removing and installing outer window guide
- Fitting rail to door window
- Removing inner door seal
- Removing and installing electrical window regulator
- Repairing electric window regulators
- Repairing door handle for central locking
- Removing and installing door handle
- Removing and installing interior actuation
- Maintaining single-key locking
- Repairing door lock with actuating components
- Removing and installing door lock with tolerance compensation
- Central locking
- Repairing central locking system (saloon)
- Repairing central locking system (estate)
- Installing dual pressure pump (saloon)
- Removing and installing positioning element for fuel tank flap
- Removing and installing front door positioning elements
- Removing and installing rear door positioning elements
- Functional check of central locking
- Front door
- Rear door,sliding door,wing doors,central locking
- Rear door
- Repairing door
- Removing and installing door
- Removing and installing window regulator
- Removing and installing door window
- Fitting door window to window regulator
- Removing and installing outer window guide
- Fitting rail to door window
- Repairing rear electric window regulators
- Removing and installing impact bar
- Repairing door lock with actuating components
- Removing and installing door handle
- Removing and installing door lock
- Removing and installing interior actuation
- Removing inner door seal
- Rear door
- Sliding roof
- Sliding/tilting sunroof
- Sliding/tilting sunroof|Tools
- Assembly overview
- Removing and installing sliding/tilting sunroof panel
- Checking and adjusting parallel running
- Removing sliding headliner for sliding/tilting sunroof
- Adjusting sliding/tilting sunroof panel (height adjustment)
- Checking electric drive (zero position)
- Removing and installing sliding/tilting sunroof carrier unit
- Cleaning water drainage hoses
- Sliding/tilting sunroof with glass panel
- Assembly overview
- Removing and installing sliding/tilting sunroof glass panel
- Adjusting panel seal
- Removing and installing sliding headliner
- Checking parallel running
- Adjusting parallel running
- Adjusting glass panel for sliding/tilting sunroof (height adjustment)
- Checking electric drive (zero position)
- Removing sliding/tilting sunroof carrier unit
- Cleaning water drainage hoses
- Sliding/tilting sunroof
- Bumper
- Glazing/window mechanism
- Flush bonded windows
- Flush bonded windows|Tools
- Materials
- Assembly overview - windscreen
- Removing and installing windscreen
- Removing and installing rear window (saloon)
- Removing and installing rear window (estate)
- Preparing old undamaged rear window for glazing
- Preparing new rear window for glazing
- Preparing body flange for glazing
- Installation instructions
- Curing time
- Touching up paint damage
- Cleaning off excess adhesive sealing material
- Windows secured with screws
- Flush bonded windows
- Exterior equipment
- Interior equipment
- Passenger protection
- Seat belts
- Safety regulations for belt tensioners
- Disposal of belt tensioner units
- Removing and installing front seat belts with belt tensioner
- Assembly overview - belt reel with tensioner unit
- Removing and installing belt reel with tensioner unit
- Removing and installing belt height adjusters
- Removing front fitting
- Removing front belt buckle
- Removing and installing rear belt reel
- Inspecting seat belts
- Passenger protection|Airbag
- Safety precautions when working on the airbag
- Disposal of airbag units
- Deactivating the airbag
- Renewing airbag units following an accident
- Assembly overview - driver airbag unit
- Removing and installing driver airbag unit
- Removing and installing steering wheel
- Removing and installing return spring with slip ring
- Assembly overview - front passenger airbag unit
- Removing and installing front passenger airbag unit
- Removing mounting frame
- Removing and installing airbag control unit J234
- Seat belts
- Trim, noise insulation
- dash panel
- Removing and installing dash panel
- Removing knee pad
- Removing and installing centre console
- Removing handle and trim of handbrake lever
- Removing and installing centre console extension
- Removing and installing driver stowage compartment
- Removing and installing passenger side storage compartment
- Removing glove box
- Repairing glove box lock
- Door trims
- Trim, noise insulation|Trim
- Removing and installing upper A-pillar trim
- Removing and installing lower A-pillar trim
- Removing and installing B-pillar trim
- Removing and installing upper C-pillar trim
- Removing and installing lower C-pillar trim
- Removing and installing lower C-pillar padding
- Removing and installing D-pillar trim (saloon)
- Removing and installing D-pillar trim (estate)
- Removing and installing rear shelf and belt reel cover (saloon)
- Removing and installing belt guide
- Removing and installing front luggage compartment trim and belt reel cover (Estate)
- Removing and installing rear luggage compartment trim (Estate)
- Removing and installing side trim of luggage compartment (saloon)
- Removing rear bumper carrier cover (saloon)
- Removing rear bumper carrier cover (estate)
- Removing and installing rear lid trim (estate)
- Removing and installing cap for rear lid hinges (estate)
- Removing and installing sill panel strip
- Roof trims
- Removing and installing moulded headliner (saloon)
- Removing and installing moulded headliner with sliding/tilting roof (saloon)
- Removing and installing moulded headliner (Estate)
- Removing and installing moulded headliner with sliding/tilting roof (Estate)
- Removing, installing, cutting section in roof insulation/reinforcement (RIR)
- dash panel
- Seat frames
- Front seats
- Removing and installing seat
- Separating seat frame and backrest frame
- Repairing seat frame (normal and sport seat)
- Repairing seat frame with mechanical height adjustment
- Dismantling and assembling seat frame with mechanical height adjustment
- Repairing seat frame with electric height adjustment
- Dismantling and assembling seat frame with electric height adjustment
- Repairing backrest frame
- Renewing backrest frame
- Rear seats
- Child bench seat
- Front seats
- Seat padding, covers
- Front seat covers and padding
- Assembly overview - Cover and padding for front seat part
- Removing and installing cover and padding for front seat part
- Assembly overview - Cover and padding for front seat part with height adjustment
- Removing and installing cover and padding for front seat part with height adjustment
- Removing and installing backrest cover and padding
- Rear seat covers and padding
- Front seat covers and padding
- Self diagnosis, V.A.G Inspection Service
- General body repairs
- Vehicle electrics
- Electrical system
- Self diagnosis, V.A.G Inspection Service
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Starter-current supply-CC|Starter
- Alternator with poly-V-belt
- 4-cylinder diesel or fuel injected petrol engine with no air conditioner compressor
- 4-cylinder diesel engine with air conditioner compressor
- 4-cylinder fuel injection petrol engine with air conditioner compressor
- 6-cylinder fuel injection petrol engine with air conditioner compressor
- Removing and installing poly-V-belt, 4-cylinder engine
- Removing and installing poly-V-belt, 6-cylinder engine
- Checking alternator carbon brushes
- Renewing poly-V-belt pulley on alternator
- Removing and installing poly-V-belt pulley with freewheel
- Instruments, GCI
- Infotainment
- Radio systems
- Aerial system
- Suppression measures
- Loudspeaker system
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Headlight
- Front fog lights
- Front turn signals
- Side mounted repeater turn signals
- Number plate lights
- Tail lights
- Steering column switch and ignition and starter switch
- Assembly overview - steering wheel
- Removing and installing cover
- Removing and installing horn button
- Removing and installing horn button on vehicles with a driver airbag
- Contact ring for horn plate
- Removing and installing steering lock housing
- Removing and installing turn signal and windscreen wiper switches
- Removing and installing lock cylinder
- Pin assignment on steering column switch
- Pin assignment at connector for multifunction indicator (MFI) and cruise control system (CCS) (at steering lock housing)
- Lights, lamps, switches inside, anti-theft system
- Cruise control system (CCS)
- Anti-theft alarm system (ATA)
- Removing alarm system warning lamp K95
- Removing and installing contact switch in rear lid lock cylinder for anti-theft alarm system and central locking system F124
- Removing and installing anti-theft alarm and vermin repellent system contact switch F120
- Removing and installing anti-theft alarm system horn H8
- Removing and installing anti-theft alarm system control unit J284
- Interior lights and switches
- Removing and installing light switch
- Removing combi-warning lamp
- Removing and installing interior light
- Replacing front passenger reading light bulb
- Removing and installing luggage compartment light W3 , Variant
- Removing and installing luggage compartment light W3 , saloon
- Removing and installing luggage compartment light switch
- Removing and installing rear reading lights
- Removing and installing sliding sunroof switch E8
- Removing and installing door contact switch
- Removing and installing electric window switch
- Removing and installing mirror adjustment switch E43 with mirror adjustment change-over switch E48
- Immobilizer
- Removing and installing immobilizer
- Removing and installing immobilizer control unit J362
- Removing and installing immobilizer reader coil D2
- Transponder
- Retrofitting fuel shut-off valve control unit J366
- Installing fuel shut-off valve control unit J366
- Adapting fuel shut-off valve control unit to immobilizer control unit
- Functional check of immobilizer
- Wiring
- Electrical system
- Power transmission
- Automatic gearbox 01M from January 1995
- Technical data
- Self diagnosis, V.A.G Inspection Service
- Torque converter
- Automatic gearbox, control, assembly, housing
- Servicing shift mechanism
- Checking shift mechanism
- Checking and adjusting selector lever cable
- Checking ignition key removal lock (vehicles with ignition key removal lock)
- Dismantling and assembling selector mechanism
- Dismantling and assembling shift mechanism (vehicles with ignition key removal lock)
- Dismantling and assembling selector lever (vehicles with ignition key removal lock)
- Removing and installing locking cable (vehicles with ignition key removal lock)
- Adjusting locking cable (vehicles with ignition key removal lock)
- Checking gearbox
- Removing and installing gearbox
- Checking and topping up ATF level
- Gearbox with selector elements
- Dismantling and assembling gearbox
- Removing and installing ATF cooler and ATF filler tube
- Dismantling and assembling planetary gearbox -Overview-
- I - Removing and installing ATF pump to supporting tube
- II - Removing and installing reverse gear clutch -K2- to large sun wheel
- III - Removing and installing freewheel and reverse gear brake -B1-
- IV - Planet carrier and gearbox housing with input gear and cover
- Dismantling and assembling planetary gearbox
- Overview of all planetary gearbox adjustments
- Adjusting planet carrier
- Adjusting reverse gear brake -B1-
- Adjusting clutch play between -K1- and -K2-
- Adjusting 2nd and 4th gear brake -B2-
- Servicing shift mechanism
- Automatic gearbox, gears, control
- Dismantling and assembling ATF pump
- Dismantling and assembling freewheel with -B1- piston
- Dismantling and assembling 1st to 3rd gear clutch -K1-
- Dismantling and assembling reverse gear clutch -K2-
- Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
- Removing and installing valve chest
- Dismantling and assembling parking lock
- Final drive, differential, differential lock
- 5-Speed manual gearbox 02A
- Technical data
- Clutch, control
- Servicing clutch control
- Assembly overview - pedal cluster (LHD vehicles)
- Removing and installing over-centre spring (LHD vehicles)
- Removing and installing clutch pedal (LHD vehicles)
- Assembly overview - pedal cluster (RHD vehicles)
- Removing and installing over-centre spring (RHD vehicles)
- Removing and installing clutch pedal (RHD vehicles)
- Assembly overview - hydraulic system
- Removing and installing master cylinder
- Bleeding clutch system
- Servicing clutch release mechanism
- Servicing clutch
- Servicing clutch control
- Gearbox mechanics,operation, construction,diff.
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- 5 Speed Manual Gearbox 02C four wheel drive
- Technical data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Servicing gear selector mechanism
- Removing and installing gearbox
- Removing and installing bevel box
- Checking oil in manual gearbox with bevel box
- Dismantling and assembling gearbox
- Servicing gearbox housing and clutch housing
- Dismantling and assembling gearbox selector mechanism
- Dismantling and assembling selector forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Renewing left-hand flange shaft or right-hand drive flange oil seals (gearbox installed)
- Renewing bevel box output flange oil seal (bevel box removed)
- Dismantling and assembling differential
- Adjustment overview
- Adjusting differential
- Dismantling and assembling bevel box
- Adjusting shaft bevel gear and bevel gear (gear set)
- Removing and installing propshaft
- Servicing propshaft
- Checking function of viscous coupling
- Removing and installing viscous coupling
- Removing and installing viscous coupling oil seal in rear final drive (final drive installed)
- Removing and installing drive flange oil seal (rear final drive installed)
- Functional check of free-wheel
- Functional check of free-wheel lock
- Removing and installing rear final drive
- Checking rear final drive oil
- Dismantling and assembling rear final drive
- Removing viscous coupling and rear axle housing from bevel gear housing
- Servicing shaft bevel gear bearings
- Pressing bevel gear off and on input shaft
- Servicing bevel gear/input shaft bearings
- Servicing differential bearings
- Installing rear axle housing on bevel gear housing and building on viscous coupling
- Dismantling and assembling differential and freewheel (assembly overview)
- Dismantling and assembling differential (sequence)
- Removing and installing freewheel (sequence)
- Dismantling and assembling freewheel (sequence)
- Adjusting bevel gear and shaft bevel gear (gear set)
- Automatic gearbox 01M from January 1995
- Power unit
- Simos injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis
- Function
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Coding Simos control unit
- Interrogating and erasing fault memory
- Fault table
- Final control diagnosis
- Read measured value block
- Display group overview, engine code ADY and AGG
- Display group overview, engine code AFT
- Self diagnosis
- Mixture preparation system, electronic inj.,Gas
- Simos injection and ignition system
- Fitting locations overview, engine codes ADY and AGG
- Fitting locations overview, engine code AFT
- Servicing injection part
- Dismantling and assembling intake manifold, engine codes ADY and AGG
- Dismantling and assembling intake manifold - upper part, engine code AFT
- Dismantling and assembling intake manifold - lower part, engine code AFT
- Dismantling and assembling air cleaner, engine codes ADY and AGG
- Dismantling and assembling air cleaner, engine code AFT
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking intake manifold change-over valve
- Checking air mass meter
- Checking throttle valve control part
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Checking speed signal
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking air conditioner and air conditioner compressor signals
- Checking starter signal
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Simos injection and ignition system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- Motronic injection and ignition system (6-Cyl. engine)
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Servicing injection system
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling air cleaner
- Dismantling and assembling fuel rail with injectors
- Removing and installing throttle valve control part
- Safety precautions
- Rules for cleanliness
- Technical data
- Checking components
- Checking Lambda probe heating
- Checking air mass meter
- Checking throttle valve control part
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake manifold temperature sender
- Checking engine speed sender
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Matching engine electronic control unit to electronic immobilizer
- Removing and installing injectors
- Checking injectors
- Checking and adjusting throttle closing damper
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking functions
- Engine control unit
- Checking additional signals
- Servicing injection system
- Ignition system, glow plug system
- Diesel injection and glow plug system
- Self diagnosis, V.A.G Inspection Service
- Fuel preparation system Diesel injection
- Servicing fuel injection system
- Injection pump with two-part sprocket
- Servicing fuel filter
- Rules for cleanliness
- Checking fuel system for leaks
- Actuator controlled, load-dependent injection timing
- Removing and installing injection pump
- Checking and adjusting injection pump timing
- Checking valve timing
- Adjusting idling speed, idling speed boost and engine governed speed
- Residual volume basic setting
- Idling speed boost actuator
- Checking commencement of injection valve
- Checking engine temperature sender
- Resistance figures for engine temperature sender
- Checking idling speed boost valve
- Removing and installing injectors
- Servicing injectors
- Servicing injection pump
- Removing and installing throttle lever or return spring
- Renewing pump cover throttle lever bush, pump cover gasket and throttle lever shaft O-ring
- Renewing fuel delivery adjusting screw O-ring
- Renewing idling speed boost shaft O-ring
- Renewing injection timing device cover O-ring
- Renewing CSA lever/cover O-ring
- Sealing injection pump connections
- Servicing fuel injection system
- Ignition system, glow plug system
- Digifant injection and ignition system (4-valve)
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Digifant injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold upper part
- Dismantling and assembling intake manifold lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking idling stabilization
- Checking engine operating mode
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Checking and adjusting idling switch
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking Lambda probe heating
- Checking starter signal
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Digifant injection and ignition system
- Ignition system, glow plug system
- Diesel direct injection and glow plug system
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis
- Function
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Final control diagnosis
- Reading measured value block
- Display group overview
- Evaluating measured value blocks, engine codes 1Z and AHU
- Evaluating measured value blocks, engine code AFN
- Self diagnosis
- Fuel preparation system Diesel injection
- Servicing Diesel direct injection system
- Safety precautions
- Rules for cleanliness
- Fitting locations overview
- Servicing injection pump
- Servicing fuel filter
- Servicing accelerator linkage
- Setting engine to number 1 cylinder with engine removed
- Removing, installing and adjusting accelerator position sender
- Checking sender adjustment
- Removing and installing injection pump
- Dynamically checking and adjusting commencement of injection
- Checking valve timing
- Removing and installing injectors
- Servicing injectors
- Removing and installing fuel temperature sender
- Renewing injection timing device cover O-ring
- Wiring and component check with test box V.A.G 1598/18
- Checking engine speed sender
- Checking intake manifold pressure sender and altitude sender
- Checking coolant temperature sender
- Checking brake light switch and brake pedal switch
- Checking intake manifold sender
- Checking Diesel direct injection system current supply
- Checking fuel temperature sender
- Checking modulating piston movement sender and quantity adjuster
- Checking needle lift sender
- Checking injection adjuster control range
- Checking charge pressure control
- Hose connection diagram for charge pressure control, engine code AFN
- Checking exhaust gas recirculation and air mass meter function
- Checking speedometer sender
- Checking accelerator position sender
- Replacing, coding and matching engine control unit
- Servicing Diesel direct injection system
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- 6-cyl. fuel injection engine Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Removing and installing parts of cooling system
- Parts of cooling system body side
- Parts of cooling system engine side
- Dismantling and assembling coolant thermostat housing
- Draining and filling cooling system
- Removing and installing radiator and radiator fan
- Removing and installing coolant pump
- Checking coolant continued circulation pump and radiator fan run-on
- Removing and installing parts of cooling system
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments and fuel filter, front wheel drive
- Removing and installing fuel tank with its attachments and fuel filter, four wheel drive
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- 4-Cyl. Injection Engine, Mechanic
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments and fuel filter
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Servicing the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- Digifant Injection and Ignition System
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Digifant injection and ignition system
- Fitting locations overview
- Servicing injection part
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking idling stabilization
- Checking Lambda probe and Lambda control
- Checking engine operating mode
- Checking throttle valve potentiometer
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking air mass meter potentiometer
- Checking control unit voltage supply
- Checking fuel pressure regulator and holding pressure
- Removing and installing injectors
- Checking injectors
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Basic throttle valve setting
- Checking and adjusting throttle closing damper
- Vacuum hose connection diagram
- Digifant injection and ignition system
- Ignition system, glow plug system
- Mono-Motronic Injection and Ignition system
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Mono-Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold
- Dismantling and assembling air cleaner and intake elbow
- Servicing injection unit
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling speed check
- Checking Lambda probe
- Checking engine operating mode
- Checking throttle valve positioner
- Checking and adjusting idling switch
- Checking sender for throttle valve positioner
- Matching engine electronic control unit to electronic immobilizer
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking speed signal
- Checking injector
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Mono-Motronic injection and ignition system
- Ignition system, glow plug system
- Motronic fuel injection and ignition system ? 07.95
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking idling stabilization
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking air mass meter
- Checking throttle valve potentiometer
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking coolant temperature sender
- Checking intake manifold temperature sender
- Checking engine speed sender
- Testing speed signal
- Checking control unit voltage supply
- Checking signal from air conditioner compressor
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Motronic injection and ignition system
- Ignition system, glow plug system
- Motronic fuel injection and ignition system 08.95
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis
- Function
- Significance of the exhaust gas warning lamp MIL (Malfunction Indicator Lamp)
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Coding control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Reading off readiness code
- Generating readiness code
- Final control diagnosis
- Read measured value block
- Display group overview
- Self diagnosis
- Mixture preparation system, electronic inj.,Gas
- Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking Lambda probe and Lambda control before catalyst
- Checking Lambda probe heating for Lambda probe before catalyst
- Check Lambda probe and Lambda control after catalyst
- Check Lambda probe heating after catalyst
- Checking Lambda probe ageing Lambda probe before catalyst
- Checking engine operating mode
- Checking air mass meter
- Checking throttle valve control part
- Performing basic setting
- Checking coolant temperature sender
- Checking intake manifold temperature sender
- Checking engine speed sender
- Checking speed signal
- Checking control unit voltage supply
- Checking signal from automatic gearbox
- Checking signal from air conditioner compressor
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Motronic injection and ignition system
- Ignition system, glow plug system
- Motronic injection and ignition system
- Servicing ignition part
- Safety precautions
- Test data, spark plugs
- Removing and installing distributor
- Checking ignition timing
- Check misfiring recognition
- Checking ignition timing control
- Checking Hall sender
- Checking knock sensor and knock control
- Checking ignition transformer
- Checking ignition transformer output stage
- Motronic injection and ignition system
- Self diagnosis, V.A.G Inspection Service
- Motronic injection and ignition system (4-Cyl.)
- Self diagnosis, V.A.G Inspection Service
- Mixture preparation system, electronic inj.,Gas
- Motronic injection and ignition system
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking idling stabilization
- Checking Lambda probe and Lambda control
- Checking engine operation
- Checking throttle valve potentiometer
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking intake manifold temperature sender
- Checking coolant temperature sender
- Checking speed signal
- Matching engine electronic control unit to electronic immobilizer
- Checking fuel pressure regulator and holding pressure
- Checking injectors
- Checking intake air system for leaks (outside air)
- Checking intake air preheating
- Motronic injection and ignition system
- Ignition system, glow plug system
- 4-cyl. fuel injection engine (2-valve), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments and fuel filter, front wheel drive
- Removing and installing fuel tank with its attachments and fuel filter, four wheel drive
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of activated charcoal filter system
- Checking activated charcoal filter shut-off valve
- Removing and installing parts of fuel supply system
- Exhaust system
- 4-Cyl. diesel engine, Mech.
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Exhaust turbocharger, G-charger
- Charge air system with turbocharger
- Removing and installing turbocharger with attachments
- Removing and installing parts of charge air cooling system
- Rules for cleanliness
- Turbocharger hose/pipe connections
- Removing and installing turbocharger
- Checking turbocharger
- Checking pressure unit for charge pressure regulating valve
- Removing and installing pressure unit for charge pressure regulating valve
- Charge air system with turbocharger
- Exhaust system
- 4-Cyl. fuel injection engine (4-valve), Mechanics
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- 4-cyl. fuel injection engine (cross-flow cylinder head)
- Technical data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of fuel supply system
- Removing and installing fuel tank with its attachments and fuel filter
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Servicing the activated charcoal filter system
- Checking fuel tank breather
- Removing and installing parts of fuel supply system
- Exhaust system
- Simos injection and ignition system
- Heating, ventilation, air conditioning system
- Heating, air conditioner
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis of Climatronic
- Function
- Technical data of self diagnosis
- Test prerequisites for self diagnosis
- Connecting fault reader V.A.G 1551 and selecting function
- Chart of functions that can be selected
- Interrogating fault memory
- Fault table
- Final control diagnosis
- Read measured value block
- Erasing fault memory, ending output
- Self diagnosis of Climatronic
- Heating
- Air conditioner
- Notes on repair work to vehicles with air conditioning and on handling refrigerant
- Air conditioner with manual controls
- Servicing air conditioning and heating - Passenger compartment
- Servicing air conditioning and heating - engine compartment
- Installing and adjusting cables
- Vacuum hose connection diagram
- Removing and installing compressor bracket - 4 Cyl. petrol engine
- Removing and installing compressor bracket - 6 Cyl. petrol engine
- Removing and installing compressor bracket - Turbo Diesel engine
- Climatronic - air conditioner with automatic regulation
- Self diagnosis, V.A.G Inspection Service
- Air conditioning system with refrigerant R134a
- Technical data
- General notes on air conditioning systems
- Introduction
- Additional information
- Basics of air conditioning
- Vapour pressure table for refrigerant R134a
- Refrigerant R134a
- Characteristics of refrigerant R134a
- Refrigerant machine oil
- General notes on air conditioning systems|Comfort
- How air conditioning works
- General safety
- Product characteristics
- Handling refrigerants
- Wear protective glasses
- Wear protective gloves and apron
- Do not allow liquid refrigerant to come in contact with the skin
- Do not breath in refrigerant vapour
- Absolutely NO SMOKING
- Welding and soldering on refrigeration systems
- Pungent smell
- First aid
- Handling pressure vessels
- Do not heat above 50? C
- Do not apply uncontrolled heat
- Seal empty containers
- Safety instructions for using extraction and charging equipment
- Safety precautions for when working on vehicles with air conditioning and when handling refrigerant R134a
- Basics for working on refrigerant circuit
- General information on refrigerant circuit
- Refrigerant circuit components
- Distribution of the refrigerant circuit components and their influence on the high-pressure and low-pressure sides
- Air conditioning system compressor with magnetic clutch:
- Air conditioner compressor without magnetic clutch
- Air conditioner compressor without magnetic clutch, with elastic drive coupling
- Electric compressor for hybrid vehicles
- Condenser
- Evaporator
- Reservoir
- Restrictor
- Receiver
- Expansion valve
- Refrigerant circuit components|O-ring
- Pipes and hoses in refrigerant circuit
- High-pressure safety valve
- Design of refrigerant circuit
- Evacuation and charging valves for quick-release couplings of air conditioner service station on refrigerant circuit
- Switch and sender in refrigerant circuit and related connections
- High-pressure switch for air conditioning systemF23
- High-pressure switch for magnetic clutchF118
- Low-pressure switch for air conditioning systemF73
- Connections to valves for switches in the refrigerant circuit
- Air conditioning system pressure switchF129
- High-pressure senderG65
- Refrigerant pressure and temperature senderG395
- Air conditioner compressor regulating valveN280
- Electrical components not installed in refrigerant circuit
- Pressures and temperatures in the refrigerant circuit
- Refrigerant circuit with expansion valve
- Refrigerant circuit with restrictor and reservoir
- Test and measurement work that can be performed using a pressure gauge
- Air conditioner service and recycling equipment
- Notes to repairs on refrigerant circuit
- Refrigerant circuit components
- Statutory texts and instructions
- Refrigerant circuit
- Working with the air conditioner service station
- Important notes for working with the air conditioner service station
- Connecting air conditioner service station for measuring and checking
- Draining refrigerant circuit using air conditioner service station
- Evacuating refrigerant circuit using air conditioner service station
- Charging refrigerant circuit using air conditioner service station
- Bringing air conditioning system into service after charging
- Charging container in air conditioner service station with refrigerant
- Draining air conditioner service station
- Detecting leaks in refrigerant circuit
- Clearing refrigerant circuit of contaminants
- Complaints
- Connecting air conditioner service station
- Checking pressures on vehicles
- Checking pressures in refrigerant circuit (using air conditioner service station)
- Checking systems with a restrictor and collector (with internally regulated air conditioner compressor)
- Checking systems with an expansion valve and reservoir (with internally regulated air conditioner compressor)
- Checking systems with an expansion valve and reservoir (without regulated air conditioner compressor)
- Checking systems with a restrictor and reservoir and air conditioner compressor regulating valveN280 (with externally regulated
- Checking systems with an expansion valve, receiver and air conditioner compressor regulating valveN280 (with externally regulate
- With expansion valve, receiver and electric compressor for hybrid vehicles
- Renewing components
- Testing equipment and tools
- List of test equipment, tools and materials
- Tools and materials available from distribution centre or importer
- Tools and materials commercially available
- Tools to be made locally
- Tools and materials available from distribution centre or importer
- Tools and materials commercially available
- Tools to be made locally
- List of test equipment, tools and materials
- General notes on air conditioning systems
- Technical data
- Heating, air conditioner