volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling triple roller joint > < Repairing drive shaft
Repairing drive shaft with triple roller joint
   
Repairing drive shaft with triple roller joint
1 - Outer constant velocity joint
q   Renew only complete.
q   Removing → Fig..
q   Installing: drive onto shaft with plastic hammer until compressed retaining ring seats.
q   Greasing → Chapter.
q   Checking → Chapter.
2 - Circlip
q   Renew.
q   Insert in groove in shaft.
3 - Thrust washer
4 - Dished spring
q   Outer Ø (concave side) contacts thrust washer.
5 - Clamp
q   Renew.
q   Tightening → Fig..
6 - Constant velocity joint boot
q   Check for splits and chafing.
q   Allow air to enter boot briefly to balance pressure before clamping small clip in place → Fig.
7 - Clamp
8 - Drive shaft
9 - Clamp
For triple roller joint.
10 - Triple roller joint boot
11 - Clamp
q   For triple roller joint.
12 - Cover
Will be destroyed when dismantled.
No longer required for assembly and is therefore not supplied as a spare part.
13 - Rectangular section seal
This oil seal is part of the repair set. It is not installed during manufacture.
14 - O-ring
Is no longer required for assembly.
15 - Circlip
16 - Rollers
17 - Triple roller star
Chamfer -arrow- faces towards drive shaft splines.
18 - Multi-point socket head bolt
q   M10 x 20; 80 Nm.

   

Dismantling and assembling triple roller joint > < Repairing drive shaft