volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing power steering box > < Repairing power steering
Checking pump delivery pressure
Checking pump delivery pressure
In the event of pump malfunctions → Fault finding No. 16 Running gear.
–  Disconnect pressure line from pump.
   
–  Install adapter and test equipment. Shut-off valve on gauge open.
–  Start engine and, if necessary, top up fluid level in reservoir.
A - -V.A.G 1402/2-
B - -V.A.G 1402/1-
C - Hose from adapter set -V.A.G 1402/6-
D - -V.A.G 1402-
Test requirements:
l  V-belt and V-belt tension OK.
l  No leaks in system.
l  Hoses and lines are not kinked or restricted.
–  With engine running at idling speed, close shut-off valve (not longer than 5 seconds) and read pressure.
–  Specification: 85 ... 95 bar pressure.
  Note
t  Renew pump if reading is higher or lower than specified.
t  Vehicles with engines up to 110 kW → Chapter.
t  Vehicles with 128 kW engine → Chapter.
t  If fluid level in reservoir is low, check steering system for leaks.
t  If leakage is visible at steering pinion, first check pipes and pipe connections for leaks. Tighten and wipe dry if necessary.
t  Renew steering gear if leakage is found at steering pinion seal or at steering rack seals in steering gear housing.
t  To check steering rack seals, loosen hose clip on boot and push back boot.
t  Disposal → Special Information; Running gear No. 2.
  V48-1033

Removing and installing power steering box > < Repairing power steering