Passat (B3)
| Assembly overview - power steering box (TRW) |
| In the event of power steering malfunctions → Fault finding No. 10 Running gear. |
Note| t | Renew self-locking nuts and bolts. |
| t | Welding and straightening work on steering components is not permitted. |
| t | Use only steering box grease -A0F 063 000 04- for greasing steering rack. |
| t | Fluid type: hydraulic fluid -G 002 000-. |
| t | Fluid capacity in system: 0.7 ... 0.9 l. |
| t | Routing of suction and pressure line hoses → Chapter. |
| 1 - | Self-locking hexagon nut, 35 Nm |
| 2 - | Self-locking hexagon nut, 30 Nm |
| 3 - | Clamp |
| 4 - | Rubber bush |
| q | Inner diameter ZF: 50 mm TRW: 44 mm. |
| 5 - | Right track rod |
| q | 70 Nm |
| q | Removing and installing → Chapter. |
| q | Wheel alignment → Chapter. |
| q | Diameter of ball joint on seat for bellows ZF: 15 mm Ø TRW: 12.7 mm Ø. |
| q | Must not be installed on a ZF power steering box. |
| 6 - | Left track rod |
| q | 70 Nm |
| q | Removing and installing → Chapter. |
| q | Adjusting to length → Chapter. |
| q | Diameter of ball joint on seat for bellows ZF: 15 mm Ø TRW: 12.7 mm Ø. |
| q | Must not be installed on a ZF power steering box. |
| 7 - | Hexagon nut, 50 Nm |
| 8 - | Boot |
| q | Pull on and off over track rod. |
| q | Can be renewed with steering box installed. |
| q | Must not be twisted after adjusting toe. |
| q | Must not be installed on a ZF power steering box. |
| 9 - | Steering box |
| q | Removing and installing → Chapter. |
| q | Adjusting → Chapter. |
| q | Checking steering torque → Fault finding Running gear No. 16. |
| q | Disposal of steering box → Special Information Running gear No. 2. |
| q | Steering box with reduced steering torque, only for vehicles up to 85 kW. |
| q | 16V and VR6 vehicles have a higher steering torque of approx. 2 Nm. |
| 10 - | Track rod ball joint |
| q | Pressing off → Anchor. |
| q | Checking: |
| q | Modification: → Chapter → Booklet27. |
| 11 - | Hexagon nut, 30 Nm |
| 12 - | Drive shaft |
| 13 - | Threaded connection, 30 Nm |
| q | Return line. |
| 14 - | O-ring |
| q | Renew. |
| 15 - | Clamp |
| q | Renew - open with pincers. |
| q | Tightening → Chapter. |
