volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling differential (sequence) > < Installing rear axle housing on bevel gear housing and building on viscous coupling
5 Speed Manual Gearbox 02C four wheel drive
Dismantling and assembling differential and freewheel (assembly overview)
Dismantling and assembling differential and freewheel (assembly overview)
 
N39-0083

Dismantling and assembling differential (sequence)

Removing and installing freewheel (sequence) => Page 39-154

Dismantling and assembling freewheel (sequence) => Page 39-156

Freewheel functional check (on vehicle) => Page 39-102

  • Circlip
    • ◆ Determining circlip thickness => Page 39-152
    • ◆ Always renew
 
N39-0083
  • Long output shaft
  • Locking plate
    • ◆ Always renew
  • Bolts with conical head, 25 Nm
    • ◆ Secure with locking plate
  • Retaining plate
  • Freewheel outer ring
    • ◆ For vehicles with 4-Cyl. engine
  • Clamping mechanism cage
    • ◆ For vehicles with 4-Cyl. engine
    • ◆ Installation position: inscription towards differential
  • Freewheel inner ring
    • ◆ For vehicles with 4-Cyl. engine
 
N39-0083
  • Retaining plate
  • Spacer sleeve
    • ◆ Only installed in vehicles with 4-Cyl. engine
  • Differential housing
    • ◆ For vehicles with 4-Cyl. engine
  • Planet pinion axis shaft
    • ◆ Secure with wire clip
      => Page 39-151
  • Wire clip
    • ◆ Installation position => Page 39-151
  • Short output shaft
  • Planet pinion
  • Sun wheel
 
N39-0083
  • One-piece thrust washer
    • ◆ Coat with gearbox oil when installing
  • Differential housing
    • ◆ For vehicles with 6-Cyl. injection engine
  • Freewheel outer ring
    • ◆ For vehicles with 6-Cyl. injection engine
  • Clamping mechanism cage
    • ◆ For vehicles with 6-Cyl. injection engine
    • ◆ Double row
    • ◆ Installation position: inscription towards differential
  • Freewheel inner ring
    • ◆ For vehicles with 6-Cyl. injection engine

Dismantling and assembling differential (sequence) > < Installing rear axle housing on bevel gear housing and building on viscous coupling