Volkswagen Workshop Service and Repair Manuals

Notes:

• ◆ First connect cables to removed controls then adjust and secure cables to levers on air conditioner.
• ◆ Sleeve ends of cables which are marked with a coloured line are attached to the controls.
• ◆ Position cable sleeves -2- and -3- at stops on the controls and then secure. Secure sleeve for cable -1- =>Fig. 4 .
• ◆ Adjust cables at flap levers with the controls installed.
• ◆ All flaps must audibly contact stop when controls are turned.

• Footwell/defrost flap cable
• ◆ From air distribution rotary control knob to footwell/defrost flap
• ◆ Black sleeve
• ◆ Adjusting cable at footwell/defrost flap => Fig.1
• Cable for central flap
• ◆ From air distribution rotary control knob to centre flap
• ◆ Black sleeve
• ◆ Adjusting cable at central flap => Fig.2
• Temperature control flap cable
• ◆ From temperature rotary control knob to temperature control flap
• ◆ Blue sleeve
• ◆ Adjusting cable at temperature control flap => Fig.3

→ Fig.1     Adjusting cable at footwell/defrost flap

• ‒ Install warm and fresh air controls.
• ‒ Turn air distribution rotary control knob to stop at "defrost" position.
• ‒ Press footwell/defrost flap lever onto stop -arrow- and secure black cable sleeve.

→ Fig.2     Adjusting cable at central flap

• ‒ Install warm and fresh air blower controls.
• ‒ Turn air distribution rotary control knob onto stop at "defrost" position.
• ‒ Press central flap lever onto stop -arrow- and secure black sleeve.

→ Fig.3     Adjusting cable at temperature flap

• ‒ Install warm and fresh air blower controls.
• ‒ Turn temperature rotary control knob to stop at "cold" position.
• ‒ Press temperature flap lever onto stop -arrow- and secure blue cable sleeve.

→ Fig.4     Securing footwell/defrost flap cable to control

• ‒ Secure cable sleeve at blue marking -1- on control.
• ‒ Secure inner cable to upper lever.
• ‒ Adjusting cable on footwell/defrost flap => Fig.1