volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling gearbox > < Removing and installing bevel box
5 Speed Manual Gearbox 02C four wheel drive
Checking oil in manual gearbox with bevel box
Checking oil in manual gearbox with bevel box

Note:

Gearbox and bevel box are filled together through the oil filler hole in the gearbox.

 
V39-1959

Gear oil specification

  • ‒ → Remove plug (arrow) to check oil

The oil level is correct when the gearbox is full to the lower edge of the filler hole.

  • ‒ Fit plug (arrow).

When filling with new oil note following:

  • ‒ Remove bolt (arrow).
  • ‒ Top up oil to lower edge of filler hole.
  • ‒ Fit plug (arrow).
  • ‒ Start engine, engage gear and allow gearbox to turn for approx. 2 minutes.
  • ‒ Stop engine and remove plug (arrow).
  • ‒ Top up oil to lower edge of filler hole again.
  • ‒ Fit plug (arrow).

Dismantling and assembling gearbox > < Removing and installing bevel box