volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Repairing rear axle (vehicles with four-wheel drive) > < Rear axle for vehicles from August 1994
Dismantling and assembling suspension strut (vehicles with front-wheel drive)
   
Dismantling and assembling suspension strut (vehicles with front-wheel drive)
1 - Cover plate
q   Lever out with a screwdriver.
q   Pressing in → Fig..
2 - O-ring
3 - Self-locking hexagon nut, 25 Nm
4 - Dished washer
5 - Upper rubber bush
6 - Gasket (foam)
q   Renew.
7 - Suspension strut mounting
q   Always renew foam gasket.
q   Weld nuts must lie in cut-outs on spring seat.
q   Align weld nuts and cap to lower eye of shock absorber → Fig..
8 - Spacer tube
9 - Lower rubber bush
10 - Cap (metal)
q   Higher on Variant than on saloon.
11 - Washer
12 - Spring seat
q   Thinner on Variant than on saloon.
q   Installation position → Fig..
13 - Bump stop
q   Shorter on Variant than on saloon.
14 - Protective tube
q   Longer on Variant than on saloon.
15 - Cap (plastic)
16 - Coil spring
q   Removing and installing → Fig..
q   Allocation → Electronic parts catalogue “ETKA”.
q   Protective hose on upper part for Variant.
17 - Spring plate
18 - Circlip
19 - Lower spring plate
20 - Shock absorber
q   Can be renewed separately.
q   Removing and installing → Fig..
q   Disposal → Special Information: Running gear No. 2.
q   Checking shock absorber for leaks and noises → Special Information: Running gear No. 17.
q   Allocation → Electronic parts catalogue “ETKA”.

   
Removing and installing spring
  Note
Spring compressor -V.A.G 1752/1- can also be used instead of -V.A.G 1403-.
  V42-0630
Installation position of spring seat
  V42-0623
Aligning suspension strut mounting to shock absorber eye
A - Shock absorber eye axis
B - Suspension strut mounting axis
a - 50°
Cover cap axis -C- offset 90° to shock absorber eye axis -A-.
  V42-0690
Press cover cap into suspension strut mounting
  V42-0624

Repairing rear axle (vehicles with four-wheel drive) > < Rear axle for vehicles from August 1994