Passat Syncro Wagon V6-2.8L (ATQ) (2000)
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Insert inner sealing lip in cylinder groove with plastic wedge 3409 or equivalent.
Note: Hold piston in front of caliper housing when installing.
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Press piston into brake caliper housing with resetting tool.
Note: Protective seal outer lip must seat in piston groove.
Servicing
Front brake caliper (Lucas), servicing
Note:
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Install all parts supplied in repair kit.
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New brake calipers are filled and prebled.
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Apply thin coat of lubricant G 052 150 A2 to brake cylinders, pistons and seals.
1. Protective seal
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Push onto bleeder valve
2. Bleeder valve Apply thin coat of brake lubricant to threads before installing
3. Brake caliper housing
4. Self-locking bolts
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30 Nm (22 ft. lbs.)
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Replace
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When loosening and tightening counter-hold on guide pin
5. Seal
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Removing and installing
6. Piston
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Removing and installing
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Apply thin coat of lubricant G 052 150 A2 to piston before installing
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Piston diameter: 54 mm (2.13 inch)
7. Protective seal
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Ensure damage free installation