Passat Wagon L4-1781cc 1.8L Turbo (AEB) (1998)
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Turn toothed belt tensioning roller -1- in direction of arrow using a hex socket wrench (8 mm) and extension (e.g. V.A.G 3114) until holes of
piston and tensioner housing overlap and securing pin (e.g. cotter pin with 1.5 mm dia.) can be slid into hole - 2-.
Note: Bolt -3- must not be loosened.
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Remove toothed belt.
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Turn crankshaft back slightly.
TOOTHED BELT, INSTALLING COMPLETELY
A. If toothed belt was only removed from camshaft gear
Note: When turning camshaft, crankshaft may not be at TDC for any cylinder. Valves and/or pistons may be damaged.
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Align marking on camshaft gear with marking on cylinder head cover.
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Set toothed belt on crankshaft gear (watch direction of rotation).
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Using a bolt, secure harmonic balancer/belt pulley (watch locating point).
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Set crankshaft to TDC Cylinder 1.
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Lay toothed belt on tensioner and camshaft gear.
