Passat Wagon L4-1781cc 1.8L Turbo (AEB) (1998)
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Tension toothed belt, to do so, turn toothed belt tensioning roller -1- in direction of arrow using a hex socket (8mm) and extension (e.g. V.A.G
3114) until securing pin can be pulled out.
Note: Bolt -3- must not be loosened.
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Then turn tensioning roller in opposite direction of arrow until piston is completely driven out (use mirror).
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Turn crankshaft twice and check whether camshaft and crankshaft markings align properly with their respective points.
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Remove harmonic balancer/belt pulley.
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Install lower portion of toothed belt guard.
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Install harmonic balancer and belt pulley.
Tightening torque: 25 Nm
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Install upper portion of toothed belt guard.
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Install tensioner for ribbed belt.
Tightening torque: 25 Nm
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Install ribbed belt.
B. If toothed belt was removed completely
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Align marking on camshaft gear with marking on cylinder head cover.
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Set crankshaft to TDC Cylinder 1.
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Install toothed belt on camshaft gear.
