Passat Wagon L4-2.0L Turbo (BPY) (2008)
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Disconnect the vacuum lines - arrows -.
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Disconnect the following connectors:
NOTE: It is easier to open connectors that are hard to access when using the assembly tool T10118.
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Intake flap motor V157 connector
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Evaporative emission (EVAP) canister purge regulator valve N80 connector
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Manifold Absolute Pressure (MAP) sensor G71 connector
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Throttle valve control module J338 connector
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Low fuel pressure sensor G410 connector
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Disconnect the connectors - arrows -.
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Loosen the wiring bracket - A - and lay the entire wiring harness aside.
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Pry the coupling rod - arrow - off the intake flap motor V157.
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Remove the bolts - 1 - from above with the 1/4" reversible ratchet bit and T30 bit insert.
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Remove the bolt - 2 - from below with the socket T10347.
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Remove the intake flap motor V157 from the intake manifold.
Installing
Installation is performed in the reverse order of removal, noting the following: