Passat Wagon V6-2792cc 2.8L DOHC (1994)
Seal hydraulic ports in steering gear, as follows:
Port (1) install Part No. 113 301 229 A (plug)
Port (2) install Part No. N 904 674 01 (banjo bolt)
Note: As necessary, add 16 mm (5.32 in) diameter seals
CAUTION: Part numbers are for reference only. Always check with your Parts Department for latest information.
Remove steering gear retaining nuts
Bolts will remain in subframe
Remove steering gear from underneath
Power steering gear, installing
Install in reverse order of removal
Universal joint shaft, connecting
Raise engine transmission assembly
Slide lower half of universal joint shaft (A) into upper half of shaft (B)
Position (A) into (B) while engine transmission assembly is being raised
Second technician will be needed
Lubricate boot before seating and tightening.
Modifications to universal joint shaft, steering gear pinion
w/16V engine
From VIN: 31 N 120 001 the number of teeth on the lower universal joint shaft and the steering gear pinion have been changed.
This change allows the universal joint shaft to slide easily onto the steering gear pinion.
1. Steering gear pinion
Previously: 36 teeth
New: 22 teeth
2. Lower universal joint shaft
Previously: 36 teeth
New: 22 teeth
3. Power steering gear