volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Installing > < Removing and installing brake servo

Polo Mk3

Removing
Removing
–  Note or request radio code on vehicles with coded radio if necessary.
–  Disconnect battery and remove.
–  Pull connector off brake fluid level switch.
–  Remove expansion reservoir for coolant, unplug connector and swing to side.
–  Disconnect vacuum hose from brake servo.
   
–  Unscrew both retainers -arrows- for clutch cable (danger of accident).
Vehicles with ABS or ABS/EDL
  N47-0109
–  Open bracket -arrow-, and unclip brake lines.
–  Remove control unit and hydraulic unit → Chapter.
Continuation for all vehicles
–  Remove trim below dash panel.
  N47-0110
–  Remove bolts -1-.
–  Remove cover -A-.
  N47-0111
–  Push cover -A- downward.
–  Remove brake light switch.
–  Separate brake pedal from brake servo → Chapter.
–  Remove brake servo.
–  Guide brake servo with brake master cylinder out forwards and remove.
  N47-0114

Installing > < Removing and installing brake servo