volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing clutch pedal > < Removing and installing clutch cable (from 27.04.95)
5-speed manual gearbox 085
Servicing clutch control
Clutch cable on RHD vehicles (from 27 04. 95)
 
N30-0130

→ From 27.04.95 the automatic adjustment (arrow) has been discontinued.

  • ‒ The clutch cable can once again be adjusted .

Removing

 
N30-0134
  • ‒ → Loosen lock nut and adjusting nut (arrow).
  • ‒ Unhook clutch cable at gearbox operating lever.
  • ‒ Pull rubber buffer out of support on gearbox.
  • ‒ Unhook clutch cable from clutch pedal =>from page 30-23 .
  • ‒ Pull clutch cable out of retainer on bulkhead and remove.

Installing

  • ‒ Lubricate clutch cable attachment point at clutch pedal with MoS2 grease.
 
N30-0135
  • ‒ Push clutch cable through bulkhead and clip bellows in position.
  • ‒ Attach clutch cable to clutch pedal.
  • ‒ → Press rubber buffer -A- into support.
  • ‒ Attach clutch cable -B- to release lever.
  • ‒ Push clutch cable into retainer on bulkhead.
 
N30-0134

Adjusting clutch cable

  • ‒ → Loosen lock nut and adjusting nut (arrow).
  • ‒ Adjust clutch via adjusting nut so that there is free play of 15 ... 20 mm at clutch pedal.
  • ‒ Secure adjusting nut with lock nut.

Note:

The new clutch cable can also be installed in older vehicles.

Removing and installing clutch pedal > < Removing and installing clutch cable (from 27.04.95)