Volkswagen Workshop Service and Repair Manuals

Note:

The oil level must not be above the max. mark - danger of damaging catalyst!

Marks , Fig. 1 .

Checking oil pressure => Page 17-16

Oil system capacity1):

     with oil filter 3.2 ltr.

     1)     Up-to-date figures:

=> Exhaust emissions test binder

Engine oil specifications:

Use engine oil to VW standard 500 00, 501 01 or 502 00. Only in exceptional cases: Multi-grade oils corresponding to API-SF or SG.

• 0.3...0.6 bar oil pressure switch (F1), 25 Nm
• ◆ Checking => Page 17-16
• Guide tube
• Self-tapping bolt
• ◆ max. rotational speed if using power tools: 350 rpm
• ◆ Fixture to intake manifold
• Sealing cap
• ◆ Renew seal if damaged
• Guide
• ◆ Pull off to extract oil
• Dipstick
• ◆ The oil level must not be above the max. mark!
• ◆ Markings => Fig. 1
• Camshaft sprocket
• ◆ Note position when installing the toothed belt
  => Page 15-8

• Oil filter
• ◆ Loosen with strap wrench
• ◆ Tighten by hand
• ◆ Observe installation instructions on oil filter
• Gasket
• ◆ Renew
• ◆ Must be located on dowel sleeves
• Tensioner
• ◆ Removing, installing and tensioning
  => Page 15-8
• 20 Nm
• Toothed belt
• ◆ Mark D.O.R. before removing
• ◆ Check for wear
• ◆ Do not kink
• ◆ Removing, installing and tensioning
  => Page 15-8
• Toothed belt guard - upper part
• Toothed belt guard - lower part

• Belt pulley
• ◆ When installing note fixing arrangement
• 90 Nm + 1/4 turn (90 °) further
• ◆ Renew
• ◆ Oil threads
• ◆ Hold toothed belt sprocket with toothed belt sprocket holder 3099
• ◆ The turning further can be done in several stages
• ◆ The turning further angle can be measured with a commercial protractor e.g. Hazet 6690
• Crankshaft toothed belt sprocket
• ◆ Note position when installing the toothed belt
  => Page 15-8
• 12 Nm
• ◆ Renew
• Oil seal
• ◆ Renewing => Page 13-21

• Oil pump
• ◆ Only renew complete
• ◆ When installing note drive cam on crankshaft
  => item 24
• ◆ Must be located on dowel sleeves
• ◆ Removing and installing
  => Page 17-11
• Gasket
• ◆ Renew
• 10 Nm
• Suction pipe
• ◆ Clean strainer if soiled
• Drive cam
• ◆ Coat with oil before installing oil pump
• Cable guide
• Oil drain plug, 30 Nm
• ◆ With attached seal
• ◆ Renew

• Sump
• ◆ Removing and installing engines with liquid gasket
  => Page 17-7
• ◆ Clean sealing surface before installing
• ◆ Install with silicone sealant
  D 176 404 A2
  => Page 17-7
• 15 Nm
• ◆ Loosen and tighten the flywheel end bolts only with socket insert 3249
• O-ring
• ◆ Renew
• 10 Nm
• Oil separator
• To air cleaner

→ Fig. 1     Markings on oil dipstick

•      1 -     max. mark
•      2 -     min. mark
•      a -     Area above hatched field up to max. mark: Do not replenish with engine oil!
•      b -     Oil level within hatched field: can be replenished with engine oil
•      c -     Area from min. mark up to hatched field: replenish with max. 0.5 ltr. of engine oil!