Volkswagen Workshop Service and Repair Manuals

Notes:

• ◆ Renew sealing rings.
• ◆ Do not reuse drawn off hydraulic oil.
• ◆ Filling capacity and type of oil => Notes Page 48-96

• 25 Nm
• ◆ To loosen and tighten, removing and installing ribbed belts
• ◆ When loosening and tightening counter-hold with V.A.G 1590
• Belt pulley
• Ribbed belts
• ◆ Removing and installing => Page 48-103
• ◆ Checking condition

=> Maintenance

• 25 Nm
• Banjo bolt, 30 Nm
• ◆ Loosening and tightening
  =>Fig.1
• Sealing ring
• Pressure pipe
• Vane pump
• ◆ Checking delivery pressure => Page 48-70
• ◆ Before installing fill with oil =>Note Page 48-96
• Vehicles with Diesel engine
• ◆ Lock carrier must be pulled forwards to remove vane pump => Page 48-70
• Spring-type clamp
• Supply hose
• ◆ After assembling ensure that the supply hose is not twisted.
• ◆ According to version coloured marking aligns with housing joint edge or mark on pump support.

• Hexagon bolt M 10 x 70, 45 Nm
• ◆ Assembly sequence => Note below
• Hexagon bolt M 10 x 55, 45 Nm
• ◆ Assembly sequence => Note below
• Hexagon bolt M 10 x 55, 45 Nm
• ◆ Assembly sequence => Note below
• Hexagon bolt M 10 x 70, 45 Nm
• ◆ Assembly sequence => Note below

Note:

Assembly sequence:

First tighten bolt item 12 and then bolt item 11, and then tighten bolts items 13 and 14.

→ Fig.1     Loosening and tightening hexagon nut

•      1 -     Ring ended insert (commercially available)