volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Front brake caliper plunger - remove and install > < Front brake caliper plunger - remove and install|Install
Front brake caliper, C54-ll brake caliper - repair
Front brake caliper, C54-ll brake caliper - repair
t  In case of repairs, install the full repair set.
t  New brake calipers are filled with brake fluid and previously bled.
t  Apply a light coat of Assembly paste -G 052 150 A2- on the brake cylinder, plungers and sealing ring.
   
1 - Dust protection cover
q   couple to the bleeder valve
2 - Bleeder valve
q   before installing, apply light coat of Assembly paste -G 052 150 A2- on threads.
q   10 Nm
3 - Hexagonal head screw
q   replace after each disassembly
q   30 Nm
4 - Guide pin
5 - Protection cover
q   put it on the brake support and guide pin groove; previously apply lubricant to the groove, using the repair set lubricating putty package.
6 - Brake support
q   it is supplied as replacement part along with the guide pins and protection covers, with plenty of lubricating putty.
q   in case of damages to the protection covers or guide pins, assemble the repair set. Use the lubricating putty package supplied along with the set to lubricate the guide pins.
7 - Protection cover
q   disassemble and assemble → Chapter
q   do not damage the piston while assembling
8 - Piston
q   disassemble and assemble → Chapter
q   apply previously a thin coat of Assembly putty -G 052 150 A2-
9 - Sealing ring
q   disassemble and assemble → Chapter
10 - Brake caliper

   

Front brake caliper plunger - remove and install > < Front brake caliper plunger - remove and install|Install