Polo Mk4
| Gearbox housing and clutch housing - service |
| Special tools and workshop equipment required |
| t | Pin -VW 295- |
| t | Complement -VW 295A- |
| t | Pressure disc -VW 447 H- |
| t | Pressure disc -VW 512- |
| t | Tube -2040- |
| t | Pressure tube -VW 454- |
| t | Pin -VW 222 A- |
| t | Bracket -VW 353- |
| t | Placer -3066- |
| t | Placer -3124- |
| t | 5 - 50 Nm Torquemeter -VAG 1331- |
| t | Inner puller -Kukko 21/1- |
| t | Counter-support -KUKKO 22/1- |
| 1 - | Gearbox housing |
| q | If replaced: adjust input shaft and differential → Chapter. |
| 2 - | Oil filling plug, 30 Nm |
| q | Without magnet. |
| 3 - | Needle roller bearing |
| q | For output shaft. |
| q | Remove → Fig. |
| q | Install → Fig. |
| 4 - | Adjustment shim |
| q | For output shaft. |
| q | Adjustment overview → Chapter. |
| 5 - | Outer race/taper roller bearing |
| q | For output shaft. |
| q | Remove and install → Fig. |
| q | In case there is replacement: adjust output shaft → Chapter |
| 6 - | Outer race/taper roller bearing |
| q | For input shaft. |
| q | Remove and install → Fig. |
| q | In case there is replacement: adjust input shaft → Chapter. |
| 7 - | Adjustment shim |
| q | For input shaft. |
| q | Adjustment overview → Chapter. |
| 8 - | Outer race/taper roller bearing |
| q | For input shaft. |
| q | Remove and install → Fig. |
| q | In case there is replacement: adjust input shaft → Chapter |
| 9 - | Needle roller bearing |
| q | Remove and install → Fig. |
| 10 - | Dowel sleeve |
| q | (2 units) |
| 11 - | Clutch housing |
| q | If replace: adjustment overview → Chapter. |
| 12 - | Ball stud, 25 Nm |
| 13 - | Bearing guide |
| q | With input shaft seal and a vulcanised O ring. |
| q | Remove oil seal → Fig. |
| q | Install oil seal → Fig. |
| q | Remove bearing guide to change the oil seal. |
| q | If damaged replace bearing guide and O ring together. |
| 14 - | Socket head bolt, 20 Nm |
| q | Self-locking. |
| q | Always renew. |
| 15 - | Oil seal |
| q | Replace → Chapter. |
| 16 - | Bushing |
| q | For oil seal ( → Item). |
| q | Remove → Fig. |
| q | Install → Fig. |
| 17 - | Speedometer drive, 10 Nm |
| 18 - | Oil drain plug, 30 Nm |
| q | Without magnet. |
| 19 - | Outer race/taper roller bearing |
| q | For differential. |
| q | Remove and install → Chapter. |
| q | If replacing: adjust differential → Chapter. |
| 20 - | Magnet |
| q | Held in place by housing joint surface. |
| 21 - | Outer race/taper roller bearing |
| q | For differential. |
| q | Remove and install → Chapter. |
| q | If replacing: adjust differential → Chapter. |
| 22 - | Adjustment shim |
| q | For differential. |
| q | Adjustment overview → Chapter. |
| 23 - | Oil seal |
| q | Replace → Chapter. |
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| A - | Install spindle of the Placer -3066- into threaded piece of the differential | |
| B - | Nut M12 with ring | |
Note
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