volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Cooling system hose connection diagram > < Cooling system components - body side
Cooling system components - engine side
Cooling system components - engine side
  Note
Cooling system hose connection diagram → Chapter.
   
1 - To the coolant reservoir
2 - Sealing ring
q   Replace.
3 - Heat exchanger connections
4 - Coolant temperature sensor -G62- coupling connector
q   With 2-pole.
5 - Coolant temperature sensor -G62-
q   For the Engine control unit -J623-.
q   If necessary, depressurize the cooling system prior to removal.
6 - Clip
q   Check firm fitting.
7 - 25 Nm
8 - Cooling system tube
9 - 10 Nm
10 - Below the coolant reservoir
11 - Connection nozzle
12 - Above the radiator
13 - Below the radiator
14 - Oil radiator
q   Pay attention to the free space in relation to the adjacent components.
q   Pay attention to the note → Chapter.
15 - 15 Nm
16 - Connection nozzle
17 - Thermostat valve for the cooling system
q   Check: heat the thermostat in double boiler.
q   Opening start with approx. 87° C.
q   Minimum opening travel 7 mm.
q   Remove and install → Chapter.
18 - Timing belt
q   Mark the rotation direction before removing.
q   Check wear.
q   Do not bend.
q   Remove and install, adjust → Chapter.
19 - Water pump
q   Check mobility.
q   In case of damage and leaks, replace in its entirety.
q   Remove and install → Chapter.
20 - 15 Nm
21 - Mechanical distribution rear cover
22 - 20 Nm
23 - Throttle butterfly valve control unit -J338-
q   Heated by the coolant.

   

Cooling system hose connection diagram > < Cooling system components - body side