volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

II - Clutch case > < Transmission - assembly overview
I - Gearbox case cover and 5th gear
   
I - Gearbox case cover and 5th gear
1 - Transmission case
q   Manufactured in aluminum or magnesium
q   Correspondence → Electronic Parts Catalogue
2 - 5th gear wheel
q   Installation position → Fig.
3 - Circlip
q   Always replace
q   Determine thickness → Anchor
4 - Gasket
5 - Gearbox case cover
  Note
When installing the cover on a transmission installed, check and replenish the oil level → Chapter.
6 - Screw
q   5 Nm + 90°
q   Always replace
7 - Circlip
q   Always replace
q   Determine thickness → Anchor
8 - Synchroniser with engaging sleeve and stop ring for 5th gear
q   Disassemble and assemble → Chapter
9 - Synchroniser ring for 5th gear
10 - Selection wheel for 5th gear
q   Installation position for 5th gear wheel → Fig.
11 - Needle bearing
q   For 5th gear
12 - Selection fork for 5th gear
q   Disassemble and assemble → Chapter
13 - Bearing pin
q   For 5th gear selection fork

   

II - Clutch case > < Transmission - assembly overview