volkswagen Workshop Repair Guides

Volkswagen Polo Workshop Service and Repair Manuals

Assembly overview - silencers with mountings > < Parts of the exhaust system
Assembly overview - catalytic converters and attachments
   
Assembly overview - catalytic converters and attachments
1 - Warm air collector plate
2 - 10 Nm
3 - Lambda probe -G39-, 50 Nm
q   Grease only the threads with “G 052 112 A”; “G 052 112 A” must not get into the slots on the probe body
q   Remove and install with lambda probe open ring spanner set -3337-
q   If sealing ring is leaking, nip open and renew
4 - Exhaust manifold with starter catalytic converter
q   Protect from damage by knocks and impact
5 - Gasket
q   Renew
6 - 25 Nm
q   Renew
7 - Connector
q   4-pin
8 - Connector
q   4-pin
9 - Lambda probe after catalytic converter -G130-, 55 Nm
q   Grease only the threads with hot bolt paste -G 052 112 A3-; hot bolt paste -G 052 112 A3- must not get into the slots of probe body
q   The connector is located beneath right underbody panel
10 - Double clamp, 25 Nm
q   Before tightening, align cold exhaust system free of tension
q   Installation position → Fig.
q   Tighten bolted connections evenly
11 - Front tunnel bridge
12 - 23 Nm
13 - Main catalytic converter with exhaust pipe
q   With flexible connection (de-coupling element)
q   Do not bend flexible connection more than 10° - otherwise it can be damaged
14 - Mounting
q   Renew if damaged
15 - 20 Nm
16 - 40 Nm
q   Renew
17 - Bracket
18 - Cable guide

   
Installation position of double clamp
–  Install double clamp so that the end of the bolt does not extend beyond lower edge of clamp.
  A26-0159

Assembly overview - silencers with mountings > < Parts of the exhaust system