volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - parts of cooling system, engine side > < Parts of cooling system
Assembly overview - parts of cooling system, body side
   
Assembly overview - parts of cooling system, body side
1 - Coolant hose
q   Check for secure seating.
q   Coolant hose schematic diagram → Chapter.
2 - Coolant expansion tank
q   Test cooling system for leaks using cooling system tester -V.A.G 1274B- and adapter for cooling system tester -V.A.G 1274/8-.
q   Checking cooling system for leaks → Chapter.
3 - Cap
q   Check using cooling system tester -V.A.G 1274B- and adapter for cooling system tester -V.A.G 1274/9-.
q   Test pressure 1.4…1.6 bar.
q   Checking cooling system for leaks → Chapter.
4 - Clip
q   Renew if damaged.
5 - Plastic element
6 - Bracket
7 - Upper coolant hose
q   Check for secure seating.
q   Coolant hose schematic diagram → Chapter.
8 - Lower coolant hose
q   Secured to radiator with retaining clip.
q   Check for secure seating.
q   Coolant hose schematic diagram → Chapter.
9 - Fan ring
10 - Radiator fan -V7-
q   Removing and installing → Chapter.
11 - Cowling
q   Removing and installing → Chapter.
12 - 10 Nm
13 - Connector
14 - Bracket
q   For connector
15 - Radiator mounting
16 - Radiator fan thermal switch -F18-
q   35 Nm
q   For radiator fan.
Switching temperatures
q   1st  level on: 92…97°C, off: 84…91°C
q   2nd  level on: 99…105°C, off: 91…98°C
17 - 10 Nm
18 - Bracket
q   For radiator
q   Note installation position.
19 - Coolant hose
q   Check for secure seating.
q   To intake manifold.
q   Coolant hose schematic diagram → Chapter.
20 - Radiator
q   Removing and installing → Chapter.
q   After renewing, renew entire coolant.
21 - Coolant hose
q   Check for secure seating.
q   Coolant hose schematic diagram → Chapter.

   

Assembly overview - parts of cooling system, engine side > < Parts of cooling system