Touareg V6-3.2L (BMX) (2005): Engine, Cooling and Exhaust

Also for this vehicle: Touareg (7P5) V6-3.0L DSL Turbo (CATA) (2011), Touareg (7P5) V6-3.6L (CGRA) (2011), Touareg 2 V6-3.6L (BHK) (2008), Touareg V10-5.0L DSL Turbo (BKW) (2004), Touareg V10-5.0L DSL Turbo (BWF) (2006), Touareg V8-4.2L (AXQ) (2006), Touareg V8-4.2L (BAR) (2007), Touareg V8-4.2L (BHX) (2004).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine414 pages

     • Actuators and Solenoids - Engine › Variable Valve Timing Actuator › Component Information22 pages

       • Diagrams › Diagram Information and Instructions234567891011
       • Service and Repair › Camshaft Adjuster Valves234567891011
     • Compression Check › System Information › Specifications23
     • Camshaft, Lifters and Push Rods58 pages

       • Camshaft Bearing › Component Information › Specifications
       • Camshaft Gear/Sprocket › Component Information8 pages

         • Specifications23
         • Tools and Equipment › Puller - AST Tool # T 400012345
       • Camshaft, Engine › Component Information27 pages

         • Application and ID2
         • Service and Repair › Camshaft Adjuster With Camshaft Drive Timing Chain, Installing234567891011121314151617181920212223
         • Tools and Equipment › VR-6 Camshaft Ruler - AST Tool # 32682
       • Variable Valve Timing Actuator › Component Information22 pages

         • Diagrams › Diagram Information and Instructions234567891011
         • Service and Repair › Camshaft Adjuster Valves234567891011
     • Cylinder Block Assembly26 pages

       • Connecting Rod Bearing › Component Information › Specifications
       • Connecting Rod, Engine › Component Information › Specifications › Connecting Rod Specifications2
       • Crankshaft Main Bearing › Component Information › Specifications
       • Crankshaft Seal Retainer › Component Information › Service and Repair2
       • Crankshaft, Engine › Component Information11 pages

         • Specifications
         • Service and Repair › Crankshaft, Assembly Overview2345
         • Tools and Equipment › Seal Installer - AST Tool # 32652345
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
       • Piston, Engine › Component Information › Specifications2345
       • Piston Ring, Engine › Component Information3 pages

         • Specifications
         • Testing and Inspection › Piston Ring Gap, Checking2
     • Cylinder Head Assembly17 pages

       • Valve Clearance › System Information › Specifications
       • Valve Cover › Component Information › Service and Repair › Cylinder Head Cover2345
       • Valve Guide › Component Information › Testing and Inspection
       • Valve Seat › Component Information › Specifications23456
       • Valve Spring › Component Information › Tools and Equipment › Valve Spring Comp. Support - AST Tool # 203623
       • Valve, Intake/Exhaust › Component Information › Specifications
     • Drive Belts, Mounts, Brackets and Accessories8 pages

       • Drive Belt › Component Information › Testing and Inspection23
       • Engine Accessory Bracket › Component Information › Service and Repair2
       • Engine Mount › Component Information › Service and Repair23
     • Engine Lubrication85 pages

       • Engine Oil Pressure › Component Information › Specifications23
       • Engine Oil Dip Stick - Dip Stick Tube › Component Information › Description and Operation
       • Engine Oil Drain Plug › Component Information › Technical Service Bulletins › Engine - Oil Drain Plug Thread Cleaning2
       • Engine Oil › Component Information21 pages

         • Technical Service Bulletins › Engine - Measurement Of Oil Consumption2345678910111213141516171819
         • Specifications › Capacity Specifications2
       • Oil Filter, Engine › Component Information › Locations23456789
       • Oil Filter Housing › Component Information › Service and Repair2
       • Oil Level Sensor › Component Information12 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011
       • Oil Pan, Engine › Component Information › Specifications23456
       • Oil Pressure Sender › Component Information › Diagrams › Diagram Information and Instructions234567891011
       • Oil Pump, Engine4 pages

         • Engine Oil Pressure › Component Information › Specifications23
         • Oil Pressure Regulator Valve › Component Information › Service and Repair
       • Oil Spray Jet › Component Information › Service and Repair
       • Oil Temperature Sensor/Switch, Engine › Component Information13 pages

         • Locations
         • Diagrams › Diagram Information and Instructions23456789101112
     • Intake Manifold › Component Information › Specifications234
     • Seals and Gaskets, Engine11 pages

       • Crankshaft Main Bearing Seal › Component Information › Service and Repair2
       • Front Crankshaft Seal › Component Information › Service and Repair › Oil Seal, Vibration Damper Side23456
       • Valve Guide Seal › Component Information › Service and Repair23
     • Sensors and Switches - Engine36 pages

       • Oil Level Sensor › Component Information12 pages

         • Locations
         • Diagrams › Diagram Information and Instructions234567891011
       • Oil Pressure Sender › Component Information › Diagrams › Diagram Information and Instructions234567891011
       • Oil Temperature Sensor/Switch, Engine › Component Information13 pages

         • Locations
         • Diagrams › Diagram Information and Instructions23456789101112
     • Timing Components60 pages

       • Camshaft Gear/Sprocket › Component Information8 pages

         • Specifications23
         • Tools and Equipment › Puller - AST Tool # T 400012345
       • Timing Belt › Component Information › Specifications
       • Timing Chain › Component Information18 pages

         • Specifications
         • Service and Repair › Intermediate Driveshaft and Camshaft Drive Timing Chains, Installing234567891011121314151617
       • Timing Chain Tensioner › Component Information › Specifications
       • Timing Component Alignment Marks › Component Information › Locations234
       • Timing Cover › Component Information6 pages

         • Specifications
         • Service and Repair › Sealing Flange [Lower], Assembly Overview2345
       • Variable Valve Timing › Variable Valve Timing Actuator › Component Information22 pages

         • Diagrams › Diagram Information and Instructions234567891011
         • Service and Repair › Camshaft Adjuster Valves234567891011
     • Tune-up and Engine Performance Checks71 pages

       • Fuel Pressure › System Information28 pages

         • Specifications
         • System Diagnosis › Fuel Pump, Checking234567891011121314151617181920…27
       • Idle Speed › System Information › Specifications
       • Air Cleaner Housing › Air Filter Element › Component Information › Locations23456
       • Fuel Filter › Component Information5 pages

         • Locations
         • Service and Repair › Fuel Filter, Assembly Overview234
       • Firing Order › Component Information › Specifications
       • Ignition Timing › Number One Cylinder › Component Information › Locations
       • Ignition Cable › Component Information › Diagrams › Diagram Information and Instructions234567891011
       • Spark Plug › Component Information14 pages

         • Specifications
         • Diagrams › Diagram Information and Instructions234567891011
         • Tools and Equipment › Spark Plug Pliers - AST Tool # H 18492
       • Compression Check › System Information › Specifications23
       • Valve Clearance › System Information › Specifications
     • Water Pump › Component Information13 pages

       • Specifications
       • Diagrams › Diagram Information and Instructions23456789101112
   • Cooling System160 pages

     • After-Run Coolant Pump › Component Information › Diagrams › Diagram Information and Instructions23456789101112
     • Coolant › Component Information4 pages

       • Technical Service Bulletins › Cooling System - Coolant Identification/Mixing2
       • Specifications › Capacity Specifications2
     • Coolant Level Sensor › Component Information › Diagrams › Diagram Information and Instructions234567891011
     • Radiator Cooling Fan23 pages

       • A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Description and Operation
       • Radiator Cooling Fan Control Module › Component Information21 pages

         • Locations › Coolant Fan Control Module23
         • Diagrams › Diagram Information and Instructions23456789101112
         • Testing and Inspection › Coolant Fan Control Module 1, Checking23456
       • Fan Clutch › Component Information › Tools and Equipment
     • Engine - Coolant Temperature Sensor/Switch22 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Diagrams › Diagram Information and Instructions234567891011
       • Temperature Sensor (Gauge) › Component Information › Diagrams › Diagram Information and Instructions234567891011
     • Heater Core › Component Information › Service and Repair2
     • Radiator › Component Information › Service and Repair23
     • Relays and Modules - Cooling System33 pages

       • Auxiliary Water Pump Relay › Component Information › Diagrams › Diagram Information and Instructions23456789101112
       • Radiator Cooling Fan Control Module › Component Information21 pages

         • Locations › Coolant Fan Control Module23
         • Diagrams › Diagram Information and Instructions23456789101112
         • Testing and Inspection › Coolant Fan Control Module 1, Checking23456
     • Sensors and Switches - Cooling System34 pages

       • A/C Pressure Sensor/Switch - Cooling Fan › Component Information › Description and Operation
       • Coolant Level Sensor › Component Information › Diagrams › Diagram Information and Instructions234567891011
       • Engine - Coolant Temperature Sensor/Switch22 pages

         • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Diagrams › Diagram Information and Instructions234567891011
         • Temperature Sensor (Gauge) › Component Information › Diagrams › Diagram Information and Instructions234567891011
     • Thermostat, Engine Cooling › Component Information › Specifications
     • Thermostat Housing, Engine Cooling › Component Information › Service and Repair2
     • Water Pump › Component Information13 pages

       • Specifications
       • Diagrams › Diagram Information and Instructions23456789101112
   • Exhaust System31 pages

     • Catalytic Converter › Component Information16 pages

       • Technical Service Bulletins12 pages

         • Customer Interest for Catalytic Converter:6 pages

           • 2608-01 › Apr › 08 › Exhaust System - Catalytic Converter Studs Broken2
           • 2607-06 › Sep › 07 › Emissions - Possible MIL ON/Cat Converter DTC's Set234
         • All Technical Service Bulletins for Catalytic Converter:6 pages

           • 2608-01 › Apr › 08 › Exhaust System - Catalytic Converter Studs Broken2
           • 2607-06 › Sep › 07 › Emissions - Possible MIL ON/Cat Converter DTC's Set234
       • Service and Repair › Exhaust Manifold and Exhaust Pipe with Catalytic Converters234
     • Exhaust Manifold › Component Information7 pages

       • Specifications23
       • Service and Repair › Exhaust Manifold and Exhaust Pipe with Catalytic Converters234
     • Heat Shield, Exhaust › Component Information › Technical Service Bulletins › Exhaust System - Heat Shield Replacement Guidelines2
     • Muffler › Component Information › Locations23456
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections