740 L4-2.3L SOHC VIN 88 B230F (1985)
Headlamp Relay: All Technical Service Bulletins
Fuel Pump/Headlight Relay Terminals - Overheating
SECTION
GROUP
NO.
36
108
DATE AUGUST 1987
RE:
FUEL PUMP/ HEADLIGHT RELAY/ TERMINALS-- OVERHEATING
700, 1983 M/Y ->
THIS BULLETIN APPLIES TO THE U.S. AND CANADA
REFERENCE:
NONE
Poor connection between the relay terminals and wire terminals may lead to overheating at terminals of the fuel pump or headlight relays.
If there are signs of overheating on the relay terminals, the relay, relay socket, AND cable terminals have to be replaced as follows:
REQUIRED
Description
Part No.
Quantity
PARTS:
Fuel pump relay socket 1323801-9 1
Headlight relay socket
1307160-0
1
Cable terminal (0.5-1 sq.mm)
949400-6
X
Cable terminal (1.5-2.5 sq.mm)
949489-9
X
Cable terminal (4.0-6 sq.mm)
949401-4
X
1.
Disconnect battery negative cable.
2.
Remove the fusebox/electrical central.
3.
Remove the affected relay (see diagram).
4.
Cut off all cables as close as possible to the female cable terminals of the relay.
5.
Replace the relay socket.
6.
Install new cable terminals using pliers 999-9323.
7.
Reinstall cable terminals in correct position.
8.
Install new relay.
9.
Reconnect battery.
10.
Check circuit operation.
Operation No.
Labor Description
Time Allowance
364524
Fuel pump relay/socket, and
terminals, replace
0.3 hr.
364604
Headlight relay/socket, and