740 L4-2320cc 2.3L DOHC B234F (Can) (1992)
Fuel Gauge Sender: Service and Repair
Fuel Level Sensor Replacement .................................................................................................................................................................................... T19
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Remove battery negative lead.
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Remove draining hose on left side, 4-door.
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Fold forward seat back, 5-door.
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Remove carpet and covers in trunk
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Unplug connectors.
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Remove cover over tank gauge unit
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Clean area around unit and hose connections.
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Remove hoses from unit.
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Remove gauge unit and gasket.
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Remove clamps around filler pipe.
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Remove electrical connector. Press out rubber grommet.
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Withdraw lead to gauge unit.
NOTE: If tank is more than half full, fuel must be drained (Sheet metal tanks).
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Remove nut on gauge unit with special tool: P/N 999 54489.
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Lift out gauge.
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NOTE: Replace nut on tank neck or it may swell, causing nut to be difficult to refit and tank to leak.