850 T-5 L5-2.3L Turbo VIN 58 B5234T5 (1997)
Wrench 999 5486
Removing Fuel Level Sensor:
-
Pull fuel level sensor cable out through the hole by the fuel level sensor.
-
Remove the plastic fuel level sensor collar. Use tool 9995486-9.
-
Lift up the fuel level sensor.
-
Remove gasket.
CAUTION! Reinstall the collar, otherwise the pipe sleeve may swell making the collar hard to reinstall.
Installing Fuel Level Sensor:
-
Use a new rubber gasket.
-
Lubricate the inside and top of the rubber gasket with petroleum jelly.
-
Install gasket on fuel tank sleeve.
-
Install fuel level sensor with electrical connections along the car.
-
Tighten nut to 30 Nm (22.1 ft.lb).
-
Turn fuel level sensor cables to the left and thread them through the hole by the fuel pump (FP).
-
Put all cables together in the protective tube. Wind insulating tape around the protective tube.
-
Connect fuel level sensor.
-
Reinstall covers, hatches and cargo compartment carpet in reverse order. Check that no cables are trapped.