S40 L4-1.9L Turbo VIN 29 B4204T3 (2001)
Drill or grind out the welds.
Pry off the front section.
Grind clean the welding surfaces.
Check that the dimensions of the car are correct. See Bodywork dimensions .
Installing the front section assembly
Apply welding primer.
Adjust the front section.
Check the A and B dimensions. See Bodywork dimensions .
Secure the front section.
Weld into place.
Hint: Use the painted edges from the removed member as an aide when aligning.
Bodywork Preparations
Front section
Preparations
Remove the necessary components from the car according to the menu:
The front bumper.
The fender liner. See Plastic fender liner See: Fender/Front Fender/Front Fender Liner/Service and Repair.
The headlamps. See Headlight assembly, replacement See: Lighting and Horns/Headlamp/Service and Repair/Removal and Replacement/Replacing the
Headlamp Assembly.
The front side marker lamps. See Replacing the sidemarker lamp See: Lighting and Horns/Marker Lamp/Service and Repair/Removal and Replacement.
The front turn signal lamps. See Replacing the front turn signal lamps and side turn signal flashers See: Lighting and Horns/Turn Signals/Turn Signal
Lamp/Service and Repair/Removal and Replacement.
The front fog lamps. See Fog light, replacement See: Lighting and Horns/Fog/Driving Lamp/Service and Repair/Removal and Replacement.
The hood. See The hood assembly See: Doors, Hood and Trunk/Hood/Service and Repair/Hood.
The radiator.
The engine cooling fan (FC).
The front springs. See Spring strut and spring front, replacing See: Steering and Suspension/Suspension/Suspension Spring ( Coil / Leaf )/Service and