volvo Workshop Repair Guides

Volvo Workshop Service and Repair Manuals

Intake Air Plenum|Specifications|Page 5546 > < Intake Air Plenum|Specifications|Page 5544
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Lubricate the injector O-rings using petroleum jelly. Depress the fuel rail. Ensure that all injectors sit correctly.
Press the quick-release connector together until a clicking sound is heard. Screw the fuel rail into place. Tighten. See:  Tightening torque See: Engine,
Cooling and Exhaust/Engine/Specifications/Mechanical Specifications/Tightening Torque.
Connect the connector for the injectors and the fuel pressure sensors.

Transferring components when replacing the upper intake manifold 

Transfer the electronic throttle module. Use a new gasket. Tighten. See:  Tightening torque See: Engine, Cooling and
Exhaust/Engine/Specifications/Mechanical Specifications/Tightening Torque.

Installing upper intake manifold

Intake Air Plenum|Specifications|Page 5546 > < Intake Air Plenum|Specifications|Page 5544