S60 L5-2.4L VIN 64 B5244S6 (2003)
Install the integrated relay / fusebox and the connector for the ABS unit
See Hydraulic unit, replacing See: Antilock Brakes / Traction Control Systems/Hydraulic Control Assembly - Antilock Brakes/Service and Repair.
Install the air cleaner (ACL) housing
See Brake pipe master cylinder / ABS unit, replacing, B5254T2 See: Hydraulic System/Brake Hose/Line/Service and Repair/Brake Pipe Master Cylinder
/ ABS Unit, Replacing.
Install the cross member
See Brake fluid reservoir, replacing, L.H.D See: Hydraulic System/Brake Fluid Reservoir/Service and Repair/Brake Fluid Reservoir, Replacing, L.H.D.
Fill and bleed the brake system
See Brake system, bleeding (using bleeding unit) See: Brake Bleeding/Service and Repair/Brake System, Bleeding (Using Bleeding Unit).
Checking the power brake booster
Depress the brake pedal several times until it feels stiff.
Hold the pedal down. Start the engine. The pedal should travel and feel softer.
Release the brake. switch off the engine. Wait 1 minute. Then depress the pedal. The pedal should still feel soft but should become stiffer when it is
depressed several times.
There should be no leakage between the vacuum hose and the terminal at the power brake booster.
There should not be any leakage between the master cylinder and the power brake booster.
Check that the stop lamp functions.
If the stop lamp switch has been modified or changed after installation of the master cylinder and power brake booster it must be readjusted. See Stop
lamp switch, replacing See: Lighting and Horns/Brake Light Switch/Service and Repair.
