S60 L5-2.4L VIN 64 B5244S6 (2003)
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unscrew the 4 uppermost screws completely. Slacken off the 3 lower screws a few turns
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the intake manifold. Lift the intake manifold approximately 20 mm. Allow the crankcase ventilation hose to run through the intake manifold
without disconnecting it from the flame trap
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the hose on the Positive temperature coefficient (PTC) nipple for crankcase ventilation. Lift out the intake manifold.
Transferring components
Transfer the electronic throttle module.
Use a new gasket.
Installation
Note! For tightening torques, see Tightening torque See: Specifications/Mechanical Specifications/Tightening Torque.
Installing the intake manifold and gasket
Note! Make sure that the gasket faces are clean.
Install:
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a new gasket held in position by the lower screws for the intake manifold
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the intake manifold
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the crankcase ventilation. The crankcase ventilation must be installed through the gap between the second and third channels
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the hose for the Positive temperature coefficient (PTC) nipple
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the lower screws. Tighten all the screws starting from the center
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the screw at the support bracket (under the intake manifold).
Finishing
Install:
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the fuel rail and the injector nozzles. Use new screws. Press the quick-release connector together until a clicking sound is heard. See Fuel line,
lock See: Powertrain Management/Fuel Delivery and Air Induction/Fuel Rail/Service and Repair
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the connectors on the injectors and manifold absolute pressure (MAP) sensor in the fuel line and Positive temperature coefficient (PTC) nipple
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the cover plate over the injectors
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the crankcase ventilation hose on top of the cam cover. Use a new clamp
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the vacuum hoses
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the inlet hose between the air cleaner (ACL) and throttle body (TB)
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the cover over the ignition coils
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connect the connector to the throttle body (TB)
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the dip stick in the intake manifold
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clips for the delivery line.
Install the battery negative lead. First read Battery, disconnecting See: Starting and Charging/Battery/Service and Repair/Procedures/Battery,
Disconnecting.
Final check
Test drive the car. Check the following:
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that there is no fuel leakage
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that the engine operates normally.
Clean the engine compartment. Check that everything is in position.
