S60 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2004)
Pre-drilling
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Punch and drill the hole (1) following the existing marking. Use a 3 mm (1/8" ) diameter drill bit.
Note! Drill only through the first layer of plastic. Drill at right angles to the surface. Use a drill stop.
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Repeat the operation on the other side of the tailgate
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Close the boot lid
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Mark the hole (2) so that it can be drilled for the cable for the spoiler mounted brake lamp. See illustration B
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Punch and drill the hole (2) on the right-hand side following the existing marking. Use a 3 mm (1/8") drill bit. Drill at right-angles to the surface.
Drill through both plastic layers. The hole is for the cable lead-in.
Hole enlarging
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Open the tailgate
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Drill out the hole (1) using a 10 mm diameter (25/64") drill bit on the left and right-hand sides.
Note! Drill only through the first layer of plastic. Drill at right angles to the surface. Use a drill stop.
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Close the boot lid
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Drill out the hole (2) on the right-hand side. Use a 6.5 mm (17/64") diameter bit. Drill at right angles to the surface. Drill through both plastic
layers.
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Take the left and right drilling templates from the kit. Use scissors to cut the templates apart as illustrated.