S60 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2004)
NOTE: Ensure that the gasket faces are clean.
Install:
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a new gasket held in position by the lower screws for the intake manifold. Do not forget the clamp for the fuel line at the screw in the lower row.
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the nipple for the water heated crankcase ventilation
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the intake manifold. Do not forget the crankcase ventilation hose. The hose must be inserted up through the gap between the second and third ducts
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the 3 upper screws. Torque tighten all the screws starting from the center.
Finishing
Install
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the fuel rail. Press together the quick-release connector. Use new screws.
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injector connectors
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the protective cover over the fuel rail
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the vacuum hoses according to the earlier markings
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the plastic charge air pipe between the throttle body (TB) and the charge air cooler (CAC)
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the connectors to the throttle body (TB)
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the dip stick in the intake manifold.
Final check
Test drive the car. Check the following:
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that there is no fuel leakage
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that the engine operates normally.
Check that everything is in position. Clean the engine compartment.