S60 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2004)
Use a screwdriver to pry out the seal.
Position drift 999 5779 Drift See: Tools and Equipment/999 5779 Drift on the end of the differential to protect the sealing face from damage when
removing the seal. Do not damage the surfaces in the transmission housing.
Removing the sealing ring from the connecting socket
Use a screwdriver to tap the sealing ring out of the socket.
Check the mating surface for the connecting socket. The socket must be replaced if there are signs of grooves or corrosion.
Installing the connecting socket
Heat the sleeve to 150°-175°C in an oven and place the sleeve in drift 999 5778 Drift See: Tools and Equipment/999 5778 Drift. Set it against the
transmission and tap in the sleeve until contacts the differential.
The above operation must be carried out quickly to prevent the heat spreading to the differential and causing the differential to expand.
Control measurement: the distance from the end of the connecting socket to the flat surface outside the sealing ring seat on the gearbox housing must be
approximately 41 mm.
Note! Use protective gloves when handling the heated socket.Care must be also taken to prevent burns in the remaining operations.
Installing the sealing ring for the connecting socket