S60 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005)
Lubricate the locating pins (2) using grease. P/N 1161325-4.
Insert the locating pins into the rubber sleeves. The pins should slide into the sleeves easily.
Secure the brake hose (4) loosely in the caliper.
Install:
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a brake pad in the piston
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the other pad in the caliper holder
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the brake caliper. Tighten the locating pins to 30 Nm
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the securing springs (3)
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the protective caps (1).
Tighten the brake hose. Tighten to 16 Nm.
Fill and bleed the brake system
Brake system, bleeding (using bleeding unit) See: Brake Bleeding/Service and Repair/Brake System, Bleeding (Using Bleeding Unit).
Pressure test the brake system
Reconditioning front brake calipers See: Reconditioning Front Brake Calipers.
Install the wheel
Installing wheels See: Maintenance/Wheels and Tires/Wheels/Service and Repair
Reconditioning Front Brake Calipers
Reconditioning front brake calipers
Special tools:
981 4071 STRAIGHTENING TOOL See: Tools and Equipment/981 4071 Straightening Tool
Collect the brake fluid
See Replacing the front brake calipers, B5244T5, B5254T2 See: Removal and Replacement/Replacing the Front Brake Calipers.