S60 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005)
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Viscous Coupling: Service and Repair
Pinion Seal Coupling (AOC), Replacing
Pinion seal coupling (AOC), replacing
Special tools: 999 5069, 999 5652, 999 5893, 999 7025, 999 7058
Note: As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the
essential information is always correct.
Removal
Removing the exhaust system and the propeller shaft
Remove the exhaust system and the propeller shaft.
Removing the flange
Remove the nut for the flange. Use counterhold 999 5652 and adapter 999 7058. Mark the flange in relation to the end of the shaft.
Position a container underneath the Active On-demand Coupling.
Remove the flange. If the flange is stuck, use puller 999 5893.
Note: For cars with a vibration damper on the Active On-demand Coupling flange. Use 55 mm long screws for the puller. The oil pump may be
damaged if too long screws are used.
Check that the mating surface on the flange is not damaged. If necessary replace the flange.
Removing the seal
Remove the seal from the Active On-demand Coupling. Use extractor 999 5069.
Check thoroughly that no seal residue remains.
Installation
Installing the seal