S80 L5-2.5L Turbo VIN 59 B5254T2 (2004)
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Remove the existing nut from the steering gear
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Install the mounting bracket for the junction switch and cables
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Install the lock nut from the kit. Tighten to 48 Nm (36 lbf. ft.)
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Secure the first tie strap on the power steering pipe. If there is no servo coolant pipe; drill out the first hole to a diameter of 6.5 mm (1/4"). Secure
the tie strap as normal.
Note! The cables must not be secured to the drive shaft, to the fuel lines, air conditioning (A/C) pipes or brake pipes. Check that the
secured cable does not rub against any sharp edges. Check that the secured cable is not too close to the turbocharger (TC) or exhaust pipe
to prevent damage from radiant heat.
Applies when installing the engine block heater and passenger compartment socket together
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Install the Y connector on the bracket. Use the screw and the nut from the kit
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Lubricate the O-rings. Use low temperature grease, (P/ N 1161427)
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Connect the wiring from the front engine block heater socket (1), the passenger compartment socket (3) and the engine block heater (2) to the
Y-connector
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Tighten the Y connector and the bracket on the steering gear. Tighten to 48 Nm (36 lbf. ft).
Points 43-45 apply to all models
