S80 L5-2.5L Turbo VIN 59 B5254T2 (2004)
Remove the cover over the fuel level sensor.
Disconnect the connector.
Remove the snap ring for the level sensor using special tool999 5720 Wrench See: Tools and Equipment/999 5720 Wrench.
Pull the level sensor up. This is easier if the fuel lines are bent upwards through the hole.
Disconnect the 2 connectors from the level sensor.
Remove the ejector. Press down the catch.
Remove the level sensor.
Installing the fuel level sensor
Locate the level sensor in the correct position.
Install a new rubber seal.
Use petroleum jelly to lubricate the screw mating surface with the fuel tank unit. This is so that the screw does not turn the fuel tank unit when it is
tightened.
Connect the 2 connectors to the level sensor.
Press the pipes into place on the level sensor.
Carefully position the level sensor with the pipes and the wiring.
Caution! Ensure that the float does not catch on the wiring / fuel hoses when installing the level sensor.
Install the snap ring for the level sensor without tightening it.
Press the level sensor into place. Note the position marking on the cover and tank.
Tighten the snap ring, first by hand, then using special tool999 5720 Wrench See: Tools and Equipment/999 5720 Wrench. Tighten to 60 Nm.
