V70R AWD L5-2.5L Turbo VIN 52 B5254T4 (2004)
Intake Manifold Gasket: Service and Repair
Intake Pipe/Gasket, Replacement
Intake pipe/gasket, replacement
Removal
Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However,
the essential information is always correct.
Removing the intake manifold and gasket
Disconnect the battery negative lead. First read Battery, disconnecting See: Starting and Charging/Battery/Service and Repair/Procedures/Battery,
Disconnecting.
Drain the fuel injection system. See Fuel system pressure release. See also: Fuel system, quick-release connectors.
Remove:
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the charge air pipe over the engine
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the cover plate over the connectors from the injectors
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the fuel rail's mounting screws. Spray with universal oil or similar around the injector at the connection on the inlet pipe. Wiggle and carefully pull
loose the fuel rail and injectors. Part the fuel line's quick-coupling, see also: Fuel line, lock See: Powertrain Management/Fuel Delivery and Air
Induction/Fuel Rail/Service and Repair.
Separate the throttle body (TB) connector.
Remove the plastic charge air pipe between the throttle body (TB) and the charge air cooler (CAC).
Seal the openings. Mark up and remove the vacuum hoses from the intake manifold.
Remove:
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the oil filler cap
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the cover over the ignition coils
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the hose from the flame trap to the cam cover at the terminal in the cam cover.