XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004)
Install:
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the climate control unit in the car
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the member on the climate control unit.
Note! Two people are required for this job.
Install:
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the screws and the bracket on the member/climate control unit
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the cable duct and secure it.
Position the wiring for the radio and the climate control unit in the cable duct.
Locate the cable for the sensor on the dashboard and the cable for the light switch.
Position the member for the climate control unit against the firewall. Check the location in relation to the openings for the coolant and heat exchange
pipes.
Press the member/climate control unit into position on the A-post against the firewall.
Secure the member/climate control unit loosely on the A-post using the screws.
Secure the member/climate control unit and console loosely using the screws.
Install the member on the A-post.
Tighten the screws on the center console.
Install:
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the air ducts
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the gutter
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the cable ducts and the tie straps
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the connector for the blower fan motor
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the 2 screws for the member/climate control unit on the passenger side
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the steering column. See Steering column, replacing See: Steering and Suspension/Steering/Steering Column/Service and Repair
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the dashboard and the center console. See Dashboard, replacing See: Body and Frame/Interior Moulding / Trim/Dashboard / Instrument
Panel/Service and Repair/Dashboard, Replacing.
Work in the engine compartment
Install:
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the striker plate for the refrigerant pipes
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the refrigerant pipes on the expansion valve
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the heat shield over the expansion valve
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the cover plate and the rubber seal for the lead-in for the heating hoses
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the heating hoses which will click when connected
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the 2 screws for the member for the dashboard
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the windshield wiper arm. See Wiper mechanism windshield, replacing See: Wiper and Washer Systems/Wiper Motor Linkage/Service and
Repair/Wiper Mechanism Windshield, Replacing
Finishing
Install the battery lead. See Battery, disconnecting See: Starting and Charging/Battery/Service and Repair/Procedures/Battery, Disconnecting.
Vacuum pump the air conditioning (A/C) system. See Vacuum pumping See: Service and Repair/Vacuum Pumping.
Fill the air conditioning (A/C) system with refrigerant. See Refrigerant, filling See: Service and Repair/Refrigerant, Filling.
Leak trace the air conditioning (A/C) system. See Leak tracing, fluorescent tracing agent / UV lamp See: Testing and Inspection/Component Tests and
General Diagnostics/Leak Tracing, Fluorescent Tracing Agent/UV Lamp or Leak tracing, electronic leak tracer See: Testing and Inspection/Component
Tests and General Diagnostics/Leak Tracing, Electronic Leak Tracer.
