XC90 L5-2.5L Turbo VIN 59 B5254T2 (2004)
Install the hose. Tighten the clamp.
Remove the lock grip pliers.
Installing the charge air pipe/hose
Install:
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the charge air hose on the right-hand side
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the charge air pipe on the left-hand side.
Tighten the clamps.
Installing the air conditioning (A/C) pipe
Hint: Lubricate the O-rings. Use compressor oil.
Install on the right-hand side:
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the air conditioning (A/C) pipe. Use a new O-ring.
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the screw. Tighten to 10 Nm.
Lower the vehicle.
Install the connector on the receiver.
Install on the left-hand side:
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the air conditioning (A/C) pipe. Use a new O-ring.
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the screw. Tighten to 24 Nm.
Vacuum pump the air conditioning (A/C) system. See Vacuum pumping See: Heating and Air Conditioning/Service and Repair/Vacuum Pumping.
Installing the right-hand headlamp
Install:
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the connector
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the headlamp
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the locking plate.
Installing the upper engine coolant hoses
Install:
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the upper radiator hose.
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the evacuation hose on the expansion tank and clip mounting.
Installing the oil cooler hoses
Only applies to vehicles with automatic transmissions:
Install the upper oil cooler hose.
Use a new O-ring.
Raise the car
Install the lower oil cooler hose.
Use a new O-ring.
Installing the cable duct and air duct
Position the cable duct.
Install the screw. Tighten to 10 Nm.
Install the air duct using the clip on the sub-frame.
Installing the skid plate
Move the skid plate up into the bumper cover.
Press forward until the mounting brackets enter the sub-frame.
Install the screws. Tighten to 50 Nm.
Finishing
Fill the air conditioning (A/C) system. See Refrigerant, filling See: Heating and Air Conditioning/Service and Repair/Refrigerant, Filling.
Check for leaks. See Leak tracing, fluorescent tracing agent/UV lamp See: Heating and Air Conditioning/Testing and Inspection/Component Tests and
General Diagnostics/Leak Tracing, Fluorescent Tracing Agent/UV Lamp or Leak tracing, electronic leak tracer See: Heating and Air
Conditioning/Testing and Inspection/Component Tests and General Diagnostics/Leak Tracing, Electronic Leak Tracer.
