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volvo Workshop Repair Guides


XC90 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2003)

Engine, Cooling and Exhaust > Cooling System > Coolant Line/Hose > Component Information > Technical Service Bulletins > Customer Interest: > TNN25-24 > Apr > 06 > Cooling System - Underhood Gurgling Noises > Page 3594

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If the nipple breaks, it must be removed.
It must not be pushed into the hose.
Hint: Secure the hose above the clamp. Use pliers.
Carefully screw a self-tapping screw into the
nipple. The inner diameter of the nipple is 2.7 mm.
Remove the clamp.
Pull out the broken nipple.

Installing the vacuum nipple
Wet the plastic hose on the new nipple. Use a soap solution.
Push the hose through the insulation following the previous routing.
Install the hose and nipple on the oil trap. Use a new clamp.

Install the engine coolant hoses on the vacuum
nipple. Use new clamps. Remove the hose clamp pliers.

Engine, Cooling and Exhaust > Cooling System > Coolant Line/Hose > Component Information > Technical Service Bulletins > Customer Interest: > TNN25-24 > Apr > 06 > Cooling System - Underhood Gurgling Noises > Page 3594

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